3D Printing Protocol for Acute Intra-Articular Distal Radius Fractures: A Surgical Technique

A three-dimensional understanding of fracture morphology improves anatomic reduction and internal fixation, improving care. Here, we describe our protocol for 3-dimensional (3D) printing acute distal radius fracture models for potential use in acute clinical care. We use our institutional 3D editing software (TeraRecon) to edit CT scans to exclusively include the distal radius and its pathology. Then, we use additional 3D editing software in Slicer 3D to convert DICOM files to STL files. Finally, using the Makerbot Replicator Z18 filament printer, we print individual models of distal radius fractures. This protocol will allow for the standardization of methods for 3D printing in acute scenarios, whereas there was no standardized protocol before.

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Publication Details

Journal
SurgiColl
Published
2025-06-22
DOI
https://doi.org/10.58616/001c.122468
Citations
1
Primary Topic
Anatomy and Medical Technology
Type
article
Field-Weighted Citation Impact
0.67
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article

3D Printing Protocol for Acute Intra-Articular Distal Radius Fractures: A Surgical Technique

Steven D. Kozusko, David Fuller, James Waters, Deep Patel et al.
1 citations
SurgiColl
Anatomy and Medical Technology
0.67
article

3D Printing Protocol for Acute Intra-Articular Distal Radius Fractures: A Surgical Technique

Steven D. Kozusko, David Fuller, James Waters, Deep Patel, Puvin Dhurairaj
article en
1 citations

Abstract

A three-dimensional understanding of fracture morphology improves anatomic reduction and internal fixation, improving care. Here, we describe our protocol for 3-dimensional (3D) printing acute distal radius fracture models for potential use in acute clinical care. We use our institutional 3D editing software (TeraRecon) to edit CT scans to exclusively include the distal radius and its pathology. Then, we use additional 3D editing software in Slicer 3D to convert DICOM files to STL files. Finally, using the Makerbot Replicator Z18 filament printer, we print individual models of distal radius fractures. This protocol will allow for the standardization of methods for 3D printing in acute scenarios, whereas there was no standardized protocol before.

SurgiCollVol. 3(2)
Cooper Medical School of Rowan University (US), Cooper University Health Care (US), University of Virginia (US)
Openalex Percentile: Top 30%
Anatomy and Medical Technology
0.67
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3D Printing Protocol for Acute Intra-Articular Distal Radius Fractures: A Surgical Technique — Steven D. Kozusko, David Fuller, et al. · SurgiColl (2025) | TGRS Research Map | TGRS