Ergonomic Optimization of a 3D Printing Workstation Through the Reorganization of Raw Material Storage

This paper aims to analyze the ergonomic design of a workstation dedicated to the use of a 3D printer, focusing primarily on the storage and organization of raw materials used in additive manufacturing. The study is based on a real-world scenario in which the materials were initially placed randomly on shelves, without consideration for their usage frequency or weight. This disorganized arrangement led to repeated or awkward operator movements, such as reaching above shoulder level or excessive bending, which may cause discomfort or musculoskeletal disorders over time. Furthermore, this inefficient setup negatively affected operator performance. To improve the ergonomics of the workstation, we proposed a reorganization of the materials based on ergonomic principles, considering both the weight and usage frequency of the items. Heavier and less frequently used materials were relocated to the lower shelves, while lighter, frequently accessed items were positioned within the operator’s comfort zone—around waist to chest height. The goal was to reduce physical strain, enhance operational efficiency, and prevent occupational health risks. The study also includes an evaluation of the redesigned workstation using the RULA (Rapid Upper Limb Assessment) method, in order to quantify the biomechanical load in both the initial and improved configurations.