Enhanced Mechanical Performance of SLM-Printed Inconel 718 Lattice Structures Through Heat Treatments

Selective laser melting (SLM) allows the production of complex lattice structures with tunable mechanical properties. This study proposes an integrated approach to enhance the mechanical properties of Inconel 718 (IN718) lightweight structures by applying distinct heat treatment protocols and tailoring key printing parameters. Four lattice geometries—body-centered cube (BCC), diamond, inverse woodpile (IWP), and gyroid—were selected for evaluation. Three heat treatment protocols were applied to assess their effect on mechanical behavior. Additionally, the influence of key SLM parameters such as laser power, scan speed, hatch spacing, and layer thickness on structural performance was investigated. By combining process tailoring and post-processing strategies, this work demonstrates a method to improve the mechanical response of complex IN718 lattices. The results highlight significant improvements in yield strength and energy absorption for high-performance applications in aerospace and automotive engineering.