Optimization of Additive Manufacturing Process for High-Precision Metal Parts

This study focuses on the optimization of additive manufacturing process for high-precision metal parts, and analyzes in-depth the problems of precision deviation, unstable material properties, and low production efficiency in the application of the current technology. Through the systematic study of key process parameters, material properties and post-processing technologies in the additive manufacturing process, this paper proposes a set of process optimization solutions that include innovative methods such as dynamic regulation of laser power, multi-angle scanning strategy and gradient heat treatment. The experimental results show that the optimized additive manufacturing process can improve the dimensional accuracy of metal parts by 28% and reduce the surface roughness to below Ra 3.2 m, while the mechanical properties of the material reach more than 92% of those of the traditional manufacturing method. The research results provide theoretical basis and practical guidance for the additive manufacturing of high-precision metal parts, which is of great significance for promoting the application of advanced manufacturing technology in aerospace, medical devices and other high-end equipment manufacturing fields.

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Publication Details

Journal
Applied and Computational Engineering
Published
2025-06-20
DOI
https://doi.org/10.54254/2755-2721/2025.gl24058
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
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Optimization of Additive Manufacturing Process for High-Precision Metal Parts

Kai Zhang
Applied and Computational Engineering
Additive Manufacturing Materials and Processes
article

Optimization of Additive Manufacturing Process for High-Precision Metal Parts

Kai Zhang
article en

Abstract

This study focuses on the optimization of additive manufacturing process for high-precision metal parts, and analyzes in-depth the problems of precision deviation, unstable material properties, and low production efficiency in the application of the current technology. Through the systematic study of key process parameters, material properties and post-processing technologies in the additive manufacturing process, this paper proposes a set of process optimization solutions that include innovative methods such as dynamic regulation of laser power, multi-angle scanning strategy and gradient heat treatment. The experimental results show that the optimized additive manufacturing process can improve the dimensional accuracy of metal parts by 28% and reduce the surface roughness to below Ra 3.2 m, while the mechanical properties of the material reach more than 92% of those of the traditional manufacturing method. The research results provide theoretical basis and practical guidance for the additive manufacturing of high-precision metal parts, which is of great significance for promoting the application of advanced manufacturing technology in aerospace, medical devices and other high-end equipment manufacturing fields.

Applied and Computational EngineeringVol. 162(1)
Xi'an Technological University (CN)
Affordable and clean energy
Openalex Percentile: Top 86%
Additive Manufacturing Materials and Processes
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Optimization of Additive Manufacturing Process for High-Precision Metal Parts — Kai Zhang · Applied and Computational Engineering (2025) | TGRS Research Map | TGRS