Rice husk and bamboo biochar-reinforced polylactic acid hybrid composites: Evaluation of mechanical, thermal, and physical properties

The growing need for sustainable materials has stimulated research into eco-friendly composites, with biochar emerging as an important reinforcement in polymer matrices. Biochar is a carbon-rich material produced by pyrolyzing organic biomass, offering various benefits over traditional fillers, including sustainability, waste reduction, and carbon sequestration. This study explores the effects of bamboo biochar as a hybrid reinforcement on the properties of polylactic acid (PLA)-rice husk composites. The present hybrid composites are prepared by varying the bamboo biochar from 5–25% and have better mechanical properties than PLA and its composite reinforced with a rice husk filler. The tensile, flexural, and compressive strengths of 51.5, 166.0, and 77.5 MPa are measured for the biochar percentage of 10%, representing increases of 73.1, 150.0, and 58.2% compared to PLA, and 158.2, 98.6, and 31% compared to the PLA composite with rice husk. Higher tensile and flexural moduli of 1.46 and 7.34 GPa are observed for 10 and 15%, respectively. However, the impact strength decreases with higher biochar content due to increased rigidity. The material’s hardness increases at higher biochar content due to enhanced stiffness. Thermal transition and degradation points rise due to increased crystallinity from the biochar reinforcement’s nucleation effect. Additionally, the hydrophobic biochar reinforcement reduces water absorption of PLA composite from 3.2 to 1.6%.