Thermochemical Conversion of Sewage Sludge: Progress in Pyrolysis and Gasification

Sewage sludge, as a by-product of wastewater treatment, poses severe environmental challenges due to its high moisture, ash, and heavy metal content. Thermochemical conversion technologies, including pyrolysis and gasification, offer promising pathways for transforming sludge into valuable products such as bio-oil, biochar, and syngas. This paper systematically reviews recent advancements in pyrolysis and gasification, focusing on process optimization and catalyst development to enhance product quality and energy recovery. In pyrolysis, factors such as temperature, residence time, and heating rate significantly influence product yields and properties, while catalytic and co-pyrolysis approaches further improve product structure and reduce environmental risks. In gasification, parameters like the equivalence ratio, steam-to-sludge ratio, and catalyst application are key to enhancing syngas yield and quality, with biomass co-gasification offering additional benefits. Despite substantial progress, commercialization remains challenged by high operational costs, catalyst durability, and environmental impacts. Future research should emphasize improving sludge pretreatment, optimizing thermochemical processes, developing efficient and cost-effective catalysts, and addressing critical issues such as bio-oil quality, tar management, and syngas purification to promote the industrial application of these technologies.