The Haber Bosch Catalyst from Solid state Chemistry to Mesotechnology

Abstract Ammonia is industrially synthesized over multi‐promoted Fe‐based catalysts for more than a century. Although ammonia synthesis reflects a prototypical catalytic reaction, rational catalyst design is still impossible as the full structural complexity of this catalyst system often referred to as ammonia iron and its structural entanglement is barely understood. Here, the mesoscopic structure of a technical, multi‐promoted ammonia synthesis catalyst is uncovered using a scale‐bridging electron microscopy approach complemented by X‐ray diffraction and spectroscopy to explore the structural integrity of ammonia iron. Amorphous contributions and structures of the melilite type and tricalcium aluminate as additional phases are identified. Furthermore, the understanding of the ammonia iron family by unveiling the role of the platelet‐Fe perimeter, framework Fe, thin film Fe, and refractory Fe is extended. Their interconnectedness is highlighted, suggesting that each component has to be present to fulfill a specific task. The study demonstrates that catalysis science can only proceed if it openly explores the full complexity of catalytic systems.

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Publication Details

Journal
Advanced Energy Materials
Published
2025-06-19
DOI
https://doi.org/10.1002/aenm.202500159
Citations
3
Primary Topic
Ammonia Synthesis and Nitrogen Reduction
Type
article
Field-Weighted Citation Impact
1.17

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article

The Haber Bosch Catalyst from Solid state Chemistry to Mesotechnology

Robert Schloegl, René Eckert, Wulyu Jiang, David Kordus et al.
3 citations
Advanced Energy Materials
Ammonia Synthesis and Nitrogen Reduction
1.17
article

The Haber Bosch Catalyst from Solid state Chemistry to Mesotechnology

Robert Schloegl, René Eckert, Wulyu Jiang, David Kordus, Kassiogé Dembélé, Gregor Koch, Thomas Lunkenbein, Leonardo Díaz, Janis Timoshenko, Holger Ruland, Maxime Boniface, Raoul Blume, Stephan J. Reitmeier, Beatriz Roldán Cuenya, Jan Folke, Frank Girgsdies, Adnan Hammud, Jihao Wang, Axel Knop‐Gericke, Andreas Reitzmann, Zahra Gheisari
article en
3 citations

Abstract

Abstract Ammonia is industrially synthesized over multi‐promoted Fe‐based catalysts for more than a century. Although ammonia synthesis reflects a prototypical catalytic reaction, rational catalyst design is still impossible as the full structural complexity of this catalyst system often referred to as ammonia iron and its structural entanglement is barely understood. Here, the mesoscopic structure of a technical, multi‐promoted ammonia synthesis catalyst is uncovered using a scale‐bridging electron microscopy approach complemented by X‐ray diffraction and spectroscopy to explore the structural integrity of ammonia iron. Amorphous contributions and structures of the melilite type and tricalcium aluminate as additional phases are identified. Furthermore, the understanding of the ammonia iron family by unveiling the role of the platelet‐Fe perimeter, framework Fe, thin film Fe, and refractory Fe is extended. Their interconnectedness is highlighted, suggesting that each component has to be present to fulfill a specific task. The study demonstrates that catalysis science can only proceed if it openly explores the full complexity of catalytic systems.

Advanced Energy MaterialsVol. 15(33)
Fritz Haber Institute of the Max Planck Society (DE), Clariant (Germany) (DE), Max Planck Institute for Chemical Energy Conversion (DE)
Deutsche Forschungsgemeinschaft, Bundesministerium für Bildung und Forschung
Openalex Percentile: Top 22%
Ammonia Synthesis and Nitrogen Reduction
1.17
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