Influence of Laminated Expanded Clay Proportion on Mortar Properties

Mortar is widely used in civil construction. The inclusion of expanded clay as a lightweight aggregate reduces the density of mortar, enabling lighter structural elements and potentially lowering material and energy requirements during construction. This research aims to produce lightweight mortars by partially replacing fine aggregate with proportions of expanded clay. Six mortar formulations were prepared with varying proportions of expanded clay. The constituent materials of the mixtures and the mortars were characterized according to regulatory prescriptions. The results indicated that the increase in the replacement of fine aggregate with expanded clay reduced the consistency and density of the mass in the fresh state. No significant differences were observed in water absorption by immersion among the mortars in the hardened state. Regarding mechanical tests, most mortars’ tensile strength in bending remained stable. On the other hand, compressive strength decreased. The tensile adhesion was also reduced with the incorporation of expanded clay. After exposure to sodium sulfate solution, all tensile strength results in bending improved. The coefficient of the constructive quality indicated that the ideal replacement formulation is 20% expanded clay. These mortars represent a viable technical alternative, complying with current standards and contributing more efficiently and sustainably to civil construction.