An Experimental and Theoretical Analysis of Upstream Pumping Effect of Deep Spiral Grooves on Mechanical Face Seals

The upstream pumping effect of mechanical face seals has a significant influence on their sealing performance. In order to reveal the effect of deep grooves on upstream pumping effects, an experimental and theoretical analysis is carried out in this study. The main novelty of this paper is to analyze the feasibility of deep grooves in a mechanical seal design from the perspective of cavitation and leakage rate. Firstly, an upstream pumping spiral groove is designed and fabricated, with different groove depths from 2 μm to 90 μm. Then, testing is performed with water as the sealing medium. Finally, the cavitation phenomena are captured, and leakage rates are measured during the experiment. The obtained results show that the groove with a depth of tens of microns can be designed according to the laminar flow hypothesis, and Reynolds equation is still valid to predict the cavitation and leakage rate theoretically. The spiral groove with a depth of tens of microns shows a significant upstream pumping effect. Both the theoretical and experimental analyses show that under certain working conditions, deep grooves can realize the zero-leakage sealing design of liquid, which might provide significant guidance for the sealing design of mechanical face seals to enhance sealing performance.