OPC UA/DDS Gateway with Dynamic Semantic Mapping for Industrial Internet of Things

Industry 4.0 has imposed higher demands on the real-time performance and interoperability of industrial communications. While OPC UA (OPC Unified Architecture) is widely adopted in industrial automation, the client-server architecture faces limitations in high-real-time scenarios. Conversely, DDS (Data Distribution Service) employs a publish-subscribe model, making it suitable for distributed real-time systems, but the inherent protocol differences between the two hinder efficient interoperability. To address the semantic loss in OPC UA/DDS protocol conversion, this paper proposes a dynamic semantic extraction framework for OPC UA/DDS Gateway, resolving QoS interoperability challenges in the IIoT (Industrial Internet of Things). Unlike traditional static configuration approaches, this framework dynamically maps OPC UA QoS parameters to DDS policies through a QoS semantic extraction mechanism. Experimental results on the Raspberry Pi 4B platform demonstrate that the proposed mechanism significantly reduces the transmission latency of high-priority messages by 84.43% while maintaining reasonable overhead. Furthermore, the multi-threaded architecture optimizes gateway throughput. This study provides an effective solution for safety-critical industrial applications requiring real-time QoS guarantees.

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Published
2025-04-18
DOI
https://doi.org/10.1109/eeice65049.2025.11034274
Primary Topic
Digital Transformation in Industry
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article
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article

OPC UA/DDS Gateway with Dynamic Semantic Mapping for Industrial Internet of Things

Yue Fei
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Digital Transformation in Industry
article

OPC UA/DDS Gateway with Dynamic Semantic Mapping for Industrial Internet of Things

Yue Fei
article en

Abstract

Industry 4.0 has imposed higher demands on the real-time performance and interoperability of industrial communications. While OPC UA (OPC Unified Architecture) is widely adopted in industrial automation, the client-server architecture faces limitations in high-real-time scenarios. Conversely, DDS (Data Distribution Service) employs a publish-subscribe model, making it suitable for distributed real-time systems, but the inherent protocol differences between the two hinder efficient interoperability. To address the semantic loss in OPC UA/DDS protocol conversion, this paper proposes a dynamic semantic extraction framework for OPC UA/DDS Gateway, resolving QoS interoperability challenges in the IIoT (Industrial Internet of Things). Unlike traditional static configuration approaches, this framework dynamically maps OPC UA QoS parameters to DDS policies through a QoS semantic extraction mechanism. Experimental results on the Raspberry Pi 4B platform demonstrate that the proposed mechanism significantly reduces the transmission latency of high-priority messages by 84.43% while maintaining reasonable overhead. Furthermore, the multi-threaded architecture optimizes gateway throughput. This study provides an effective solution for safety-critical industrial applications requiring real-time QoS guarantees.

Shanghai Maritime University (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 80%
Digital Transformation in Industry
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OPC UA/DDS Gateway with Dynamic Semantic Mapping for Industrial Internet of Things — Yue Fei · (2025) | TGRS Research Map | TGRS