The Effect of Drying Methods on the Pore Structure of Balsa Wood Aerogels

Drying constitutes an essential step in aerogel fabrication, where the drying method directly determines the pore structure and consequently influences the material's functionality. This study employed various drying techniques to prepare balsa-wood-derived aerogels, systematically investigating their effects on microstructure, density, and performance characteristics. The results demonstrate that different drying methods regulate aerogels through distinct pore structure modifications. Supercritical CO₂ drying optimally preserves the native wood microstructure, yielding aerogels with superior thermal insulation performance. Freeze-drying induces the formation of ice crystals, which reconstructs the microstructure, resulting in aerogels with minimal density, significantly enhanced permeability, and exceptional cyclic water absorption capacity. Vacuum drying, oven drying, and natural drying all lead to significant deformation of the aerogel pore structure. Among them, oven drying increases the pore quantity of aerogels through volumetric contraction, thereby achieving the highest specific surface area. However, aerogels prepared by air drying have the highest density and the poorest thermal insulation performance. This study demonstrates that precise control of liquid surface tension during drying can effectively regulate both the pore architecture and functional performance of wood-derived aerogels. The findings offer fundamental insights into tailoring aerogel properties through optimized drying processes, providing valuable guidance for material design and application development.