Low concentration press cake protein isolates preserve biological activity during lyophilization and spray drying

A primary challenge in bringing cultivated meat to the market is the high cost of the cell culture media, largely due to their reliance on serum albumins. The production of these albumins is anticipated to become a major bottleneck of this industry. Recently, human serum albumin (HSA) was successfully substituted with seed protein isolates from press cakes enriched with plant albumins. However, these isolates require storage at -80°C to maintain activity, as long-term storage at 4°C or lyophilization leads to aggregation and loss of biological activity. Here, we show that concentrated protein isolates from Styrian oil pumpkin can effectively substitute for human serum albumin (HSA) and support higher proliferation rates in short term experiments as compared to HSA when stored at -80°C (<i>p</i> < 0.001), or even when lyophilized (<i>p</i> < 0.01). We also demonstrate that protein isolates from Styrian oil pumpkin and rapeseed press cakes perform comparably to HSA (no significant differences) when lyophilized or even spray-dried, provided that the concentration step is omitted. Furthermore, we report protein yields that are four times higher when a more thorough grinding method is utilized. These advancements eliminate the necessity for -80°C storage, thereby facilitating the utilization of locally available press cake protein isolates in media stabilization applications.

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Publication Details

Journal
Frontiers in Nutrition
Published
2025-06-18
DOI
https://doi.org/10.3389/fnut.2025.1602010
Primary Topic
Proteins in Food Systems
Type
article
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article

Low concentration press cake protein isolates preserve biological activity during lyophilization and spray drying

Lisa Schenzle, Harald Pichler, Aleksandra Fuchs, Manuel Zettl et al.
Frontiers in Nutrition
Proteins in Food Systems
article

Low concentration press cake protein isolates preserve biological activity during lyophilization and spray drying

Lisa Schenzle, Harald Pichler, Aleksandra Fuchs, Manuel Zettl, Kristina Egger, Afonso Urich Andreina Isabel
article en

Abstract

A primary challenge in bringing cultivated meat to the market is the high cost of the cell culture media, largely due to their reliance on serum albumins. The production of these albumins is anticipated to become a major bottleneck of this industry. Recently, human serum albumin (HSA) was successfully substituted with seed protein isolates from press cakes enriched with plant albumins. However, these isolates require storage at -80°C to maintain activity, as long-term storage at 4°C or lyophilization leads to aggregation and loss of biological activity. Here, we show that concentrated protein isolates from Styrian oil pumpkin can effectively substitute for human serum albumin (HSA) and support higher proliferation rates in short term experiments as compared to HSA when stored at -80°C (<i>p</i> < 0.001), or even when lyophilized (<i>p</i> < 0.01). We also demonstrate that protein isolates from Styrian oil pumpkin and rapeseed press cakes perform comparably to HSA (no significant differences) when lyophilized or even spray-dried, provided that the concentration step is omitted. Furthermore, we report protein yields that are four times higher when a more thorough grinding method is utilized. These advancements eliminate the necessity for -80°C storage, thereby facilitating the utilization of locally available press cake protein isolates in media stabilization applications.

Frontiers in NutritionVol. 12
Graz University of Technology (AT), BioTechMed-Graz (AT), Austrian Centre of Industrial Biotechnology (Austria) (AT), Research Center Pharmaceutical Engineering (Austria) (AT)
Openalex Percentile: Top 84%
Proteins in Food Systems
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Low concentration press cake protein isolates preserve biological activity during lyophilization and spray drying — Lisa Schenzle, Harald Pichler, et al. · Frontiers in Nutrition (2025) | TGRS Research Map | TGRS