Dynamic regulation of Cu-based catalysts for electrocatalytic CO <sub>2</sub> reduction: Design strategies, mechanism analysis, and industrial challenges

Driven by the goal of global carbon neutrality, electrocatalytic carbon dioxide reduction (eCO<sub>2</sub>RR) technology has become a research hotspot due to its potential to efficiently convert CO<sub>2</sub> into high value-added products such as ethylene and ethanol. Cu-based catalysts become the core material under their unique electronic structure and C-C coupling ability. It is precisely designed by single atomic sites (SACs) and diatomic cooperative systems (DASCs). Combined with the stabilizing effect of composite carriers (such as MOF materials) on the Cu active site, the product selectivity and reaction kinetics were significantly improved. In situ characterization and computational simulation revealed the dynamic reconfiguration of Cu sites and the adsorption mechanism of *CO intermediates. This confirms that low-coordination Cu sites promote C-C coupling through the Eley-Rideal pathway, and high-pressure/high-temperature conditions can regulate the reaction path. Despite outstanding laboratory performance, industrial applications still face low stability at high current densities, high-scale preparation costs, and system integration challenges. In the future, it is necessary to focus on the analysis of atomic-level reaction mechanisms, the development of intelligent response materials, and the coupling technology of photoelectric and electrocatalysis, combined with green power matching and carbon tax policy coordination, to promote the leapfrog development of copper-based catalysts from basic research to industrial carbon cycle technology.

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Publication Details

Journal
Nano Research
Published
2025-06-17
DOI
https://doi.org/10.26599/nr.2025.94907686
Primary Topic
CO2 Reduction Techniques and Catalysts
Type
article
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article

Dynamic regulation of Cu-based catalysts for electrocatalytic CO 2 reduction: Design strategies, mechanism analysis, and industrial challenges

Usman Farooq, Imadul Islam, Xiaolian Zhao, Jun Long et al.
Nano Research
CO2 Reduction Techniques and Catalysts
article

Dynamic regulation of Cu-based catalysts for electrocatalytic CO 2 reduction: Design strategies, mechanism analysis, and industrial challenges

Usman Farooq, Imadul Islam, Xiaolian Zhao, Jun Long, Shuang Li, Shimin Liu, Xudong Hu, Xinhai Wang
article en

Abstract

Driven by the goal of global carbon neutrality, electrocatalytic carbon dioxide reduction (eCO<sub>2</sub>RR) technology has become a research hotspot due to its potential to efficiently convert CO<sub>2</sub> into high value-added products such as ethylene and ethanol. Cu-based catalysts become the core material under their unique electronic structure and C-C coupling ability. It is precisely designed by single atomic sites (SACs) and diatomic cooperative systems (DASCs). Combined with the stabilizing effect of composite carriers (such as MOF materials) on the Cu active site, the product selectivity and reaction kinetics were significantly improved. In situ characterization and computational simulation revealed the dynamic reconfiguration of Cu sites and the adsorption mechanism of *CO intermediates. This confirms that low-coordination Cu sites promote C-C coupling through the Eley-Rideal pathway, and high-pressure/high-temperature conditions can regulate the reaction path. Despite outstanding laboratory performance, industrial applications still face low stability at high current densities, high-scale preparation costs, and system integration challenges. In the future, it is necessary to focus on the analysis of atomic-level reaction mechanisms, the development of intelligent response materials, and the coupling technology of photoelectric and electrocatalysis, combined with green power matching and carbon tax policy coordination, to promote the leapfrog development of copper-based catalysts from basic research to industrial carbon cycle technology.

Nano ResearchVol. 18(9)
Industry, innovation and infrastructure
Openalex Percentile: Top 92%
CO2 Reduction Techniques and Catalysts
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Dynamic regulation of Cu-based catalysts for electrocatalytic CO <sub>2</sub> reduction: Design strategies, mechanism analysis, and industrial challenges — Usman Farooq, Imadul Islam, et al. · Nano Research (2025) | TGRS Research Map | TGRS