Innovative solution for the recovery of clean water and high-purity minerals from the coal mine sector

Coal mining activities generate massive volumes of highly saline wastewater that cause significant ecological damage once they end up in the environment. Saline discharges contribute to the salinization of soil, the disruption of the aquatic flora and fauna, and the degradation of surface water quality. To address this issue, a near-zero liquid discharge (near-ZLD) system has been designed and constructed to treat coal mine wastewater before its discharge into the environment. The pilot system included membrane, precipitation, and thermal technologies to desalinate the water and to recover valuable products, including Europe's critical material, magnesium, as magnesium hydroxide with >84 % purity. Calcium carbonate, calcium sulphate, and sodium chloride were also recovered from the wastewater with high purity: over 96 % for CaCO 3 and CaSO 4 , and >99.9 % for NaCl. The recovered water showed high purity with a conductivity below 400 μS/cm. The pilot system energy consumption was 421 kWh/t of salt with >90 % overall water recovery. The results show that the proposed technology, if implemented in a much larger scale, has a potential to decrease the salt load discharged into surface water. • Zero Liquid Discharge system for coal mine water desalination was demonstrated. • High water recovery (91 %) was obtained at 44 kWh/m 3 of raw brine. • Recovery of minerals, salt, and demineralized water was proven to be possible.

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Publication Details

Journal
Desalination
Published
2025-06-17
DOI
https://doi.org/10.1016/j.desal.2025.119121
Citations
3
Primary Topic
Membrane-based Ion Separation Techniques
Type
article
Field-Weighted Citation Impact
2.02

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article

Innovative solution for the recovery of clean water and high-purity minerals from the coal mine sector

Aleksa Warzecha, D. B. Ponomarenko, Piotr Dydo, Grzegorz Gzyl et al.
3 citations
Desalination
Membrane-based Ion Separation Techniques
2.02
article

Innovative solution for the recovery of clean water and high-purity minerals from the coal mine sector

Aleksa Warzecha, D. B. Ponomarenko, Piotr Dydo, Grzegorz Gzyl, Anna Skalny, Dionysia Diamantidou, Maria Loizidou, Marian Turek, Agata Jakóbik‐Kolon, Joanna Bok-Badura, K. Paw, Niels van Linden, Krzysztof Mitko, Maria Kyriazi, Paweł Skóra, Maria Avramidi, Christina Xenogianni, Stavroula Klempetsani, Kallirroi Panteleaki-Tourkodimitri
article en
3 citations

Abstract

Coal mining activities generate massive volumes of highly saline wastewater that cause significant ecological damage once they end up in the environment. Saline discharges contribute to the salinization of soil, the disruption of the aquatic flora and fauna, and the degradation of surface water quality. To address this issue, a near-zero liquid discharge (near-ZLD) system has been designed and constructed to treat coal mine wastewater before its discharge into the environment. The pilot system included membrane, precipitation, and thermal technologies to desalinate the water and to recover valuable products, including Europe's critical material, magnesium, as magnesium hydroxide with >84 % purity. Calcium carbonate, calcium sulphate, and sodium chloride were also recovered from the wastewater with high purity: over 96 % for CaCO 3 and CaSO 4 , and >99.9 % for NaCl. The recovered water showed high purity with a conductivity below 400 μS/cm. The pilot system energy consumption was 421 kWh/t of salt with >90 % overall water recovery. The results show that the proposed technology, if implemented in a much larger scale, has a potential to decrease the salt load discharged into surface water. • Zero Liquid Discharge system for coal mine water desalination was demonstrated. • High water recovery (91 %) was obtained at 44 kWh/m 3 of raw brine. • Recovery of minerals, salt, and demineralized water was proven to be possible.

DesalinationVol. 614
Silesian University of Technology (PL), National Technical University of Athens (GR), Central Mining Institute (PL), Lenntech (Netherlands) (NL), GGD Zuid Limburg (NL), Synelixis (Greece) (GR), Athens Information Technology (GR)
European Commission, Ministerstwo Edukacji i Nauki, LIFE programme
Industry, innovation and infrastructure
Openalex Percentile: Top 14%
Membrane-based Ion Separation Techniques
2.02
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