Effect of Steel Fiber Content on the Electrical, Electrothermal, and Thermal Conductivity Properties of Iron Tailings-Based UHPC

Iron tailings-based ultra-high-performance concrete (UHPC) was developed using iron tailings as aggregates, with steel fiber incorporation ranging from 0% to 2.5%. This study investigates the effects of steel fiber dosage and curing age on the electrical, electrothermal, and thermal conductivity properties of iron tailings-based UHPC. A comprehensive evaluation protocol was implemented to quantify resistivity, electrothermal conversion efficiency, and heat transfer characteristics, providing a systematic understanding of the material’s multifunctional properties. Results demonstrate that steel fiber incorporation significantly reduces electrical resistivity, achieving optimal conductivity at 1.5% fiber content. Electrothermal analysis under a 60 V applied voltage revealed maximum heating efficiency (ΔT = 32.5 °C/30 min for UHPC cured for 7 days and ΔT = 8.0 °C/30 min for UHPC cured for 28 days) at 1.5% fiber content. Thermal conductivity measurements identified a non-monotonic relationship with steel fiber content, initially increasing and then decreasing, with maximum thermal conductivity observed at 1.5% fiber content. This trend aligns with the observed resistivity behavior, suggesting a strong correlation between electrical and thermal properties. Fiber distribution within the iron tailings-based UHPC matrix revealed that steel fiber dispersion significantly affects material properties, with 1.5% fiber content achieving optimal percolation network formation for electrical current flow and heat transfer.