Deformation and Control Measures of Existing Metro Shield Tunnels Induced by Large-Section Pipe Jacking Over-Crossing: A Case Study

This study investigates the deformation characteristics and control measures for existing metro shield tunnels induced by large-section rectangular pipe jacking over-crossing, focusing on the Chengbei Road Comprehensive Utility Corridor project in Suzhou. A 9.1 m × 5.5 m pipe gallery was installed 73.6 m through clay strata over operational subway tunnels, with a minimum clearance of 4.356 m above the tunnel. Finite element simulations and field monitoring were employed to analyze the deformation of the existing tunnels, particularly the effectiveness of anti-uplift counterweights. The results revealed that excavation-induced unloading caused significant tunnel uplift, with maximum vertical displacements of 5.51 mm and 4.95 mm for the down line (DL) and up line (UL) tunnels, respectively. The addition of counterweights reduced these displacements by 30.3% and 37.1%, while also decreasing lateral displacements by up to 61.6% and bending moments by approximately 33%. The study demonstrates that counterweights, combined with slurry lubrication, real-time monitoring, and over-excavation control, effectively mitigate deformation and stress variations during large-section pipe jacking. The successful completion of the project without disrupting subway operations highlights the practical applicability of these measures.