Dual‐Site Synergistic Electrocatalysis Enables Highly Selective Upcycling of Real‐World Plastic Waste to Glycolic Acid

Abstract Plastic waste pollution presents a critical environmental challenge, with polyethylene terephthalate (PET) among the most prevalent and persistent forms of plastic waste. This study develops a sustainable electrocatalytic strategy to upcycle PET‐derived ethylene glycol (EG) into high‐value glycolic acid (GA) using Ni─Fe dual single‐atom catalysts (Ni 1 ─Fe 1 ─N─C DSACs). By optimizing the binding energies of *EG and *OH through dual‐site synergy, the catalysts achieve a Faradaic efficiency of 96.1% and selectivity above 90% for GA production. Mechanistic insights reveal that oxygen‐affine Ni atoms facilitate *OH generation, enhancing EG oxidation while preventing over‐oxidation. The technology is demonstrated in a membrane electrode assembly (MEA) flow electrolyzer, achieving stable electrolysis for over 100 h with a Faradaic efficiency exceeding 85%. A life cycle assessment (LCA) confirms that electrocatalytic reforming outperforms mechanical recycling and incineration across multiple environmental and economic indicators, significantly reducing carbon emissions, enhancing resource efficiency, and ensuring greater process stability. These findings highlight the potential of electrocatalytic PET upcycling as a scalable and environmentally sustainable solution for addressing plastic pollution and advancing circular economy goals.

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Publication Details

Journal
Advanced Functional Materials
Published
2025-06-16
DOI
https://doi.org/10.1002/adfm.202509766
Citations
20
Primary Topic
Recycling and Waste Management Techniques
Type
article
Field-Weighted Citation Impact
19.95

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article

Dual‐Site Synergistic Electrocatalysis Enables Highly Selective Upcycling of Real‐World Plastic Waste to Glycolic Acid

Yixiao Liu, Sihui Zhan, Zhiyong Zhao, Tao Zhang et al.
20 citations
Advanced Functional Materials
Recycling and Waste Management Techniques
19.95
article

Dual‐Site Synergistic Electrocatalysis Enables Highly Selective Upcycling of Real‐World Plastic Waste to Glycolic Acid

Yixiao Liu, Sihui Zhan, Zhiyong Zhao, Tao Zhang, Shuai Yue, Fei Li, Kewang Liu, Mengxue Yang, Pengfei Wang
article en
20 citations

Abstract

Abstract Plastic waste pollution presents a critical environmental challenge, with polyethylene terephthalate (PET) among the most prevalent and persistent forms of plastic waste. This study develops a sustainable electrocatalytic strategy to upcycle PET‐derived ethylene glycol (EG) into high‐value glycolic acid (GA) using Ni─Fe dual single‐atom catalysts (Ni 1 ─Fe 1 ─N─C DSACs). By optimizing the binding energies of *EG and *OH through dual‐site synergy, the catalysts achieve a Faradaic efficiency of 96.1% and selectivity above 90% for GA production. Mechanistic insights reveal that oxygen‐affine Ni atoms facilitate *OH generation, enhancing EG oxidation while preventing over‐oxidation. The technology is demonstrated in a membrane electrode assembly (MEA) flow electrolyzer, achieving stable electrolysis for over 100 h with a Faradaic efficiency exceeding 85%. A life cycle assessment (LCA) confirms that electrocatalytic reforming outperforms mechanical recycling and incineration across multiple environmental and economic indicators, significantly reducing carbon emissions, enhancing resource efficiency, and ensuring greater process stability. These findings highlight the potential of electrocatalytic PET upcycling as a scalable and environmentally sustainable solution for addressing plastic pollution and advancing circular economy goals.

Advanced Functional MaterialsVol. 35(49)
Tianjin University (CN), Nankai University (CN)
Fundamental Research Funds for the Central Universities
Openalex Percentile: Top 0%
Recycling and Waste Management Techniques
19.95
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