Insights into Ball Milling for the Production of Highly Active Zeolites for Catalytic Cracking of VGO

This research systematically investigates the influence of high-energy ball-milling (BM) parameters on the acidic and textural properties of zeolite Y. Among the BM parameters, the milling time (MT) exerted a more significant influence on the zeolite degradation than milling speed (MS), primarily affecting particle size and crystallinity. Milling produced nanozeolites with particle sizes ranging from 210 to 430 nm, and their activity was tested in the catalytic cracking of vacuum gas oil (VGO). The highest catalytic activity was observed for the zeolite with a particle size of 397 nm and a crystallinity of 75.9%: the VGO conversion was 69.0%, and the gasoline fraction yield was 33.9%, compared to the parent zeolite’s 62.7% and 22.1%, respectively. It was found that the activity of milled zeolites in catalytic cracking is determined by the accessibility of acid sites, which can be controlled by forming an optimal micro-mesoporous structure.