Learning from Failure: Improving the Machine Learning Performance in Laser Cutting Defect Detection

In this paper a machine leaning model, more precisely a Convolutional Neural Network (CNN), is trained to implement a cut problem detection on a laser cutting machine. The model is trained on machine 1 but should be applied to machine 2. This task can be assigned to transfer learning. This leads to problems during the transfer, where the model systematically classifies only one class. The failure of the model is analysed with the help of SHapley Additive exPlanations (SHAP) and a new local post-hoc explainability method, called sector analysis. Using these explainable AI methods, it is discovered that the model is using features in the image for classification that are not ideal. It also reveals that a shift of the images leads to additional misclassification. There are several ways to deal with this problem. For example, pre-processing the images or using transfer learning. However, the ideal solution for the problem presented is to use a different model, namely a decision tree.

Authors

Institutions

Publication Details

Journal
Procedia CIRP
Published
2025-01-01
DOI
https://doi.org/10.1016/j.procir.2025.02.176
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Learning from Failure: Improving the Machine Learning Performance in Laser Cutting Defect Detection

Marco F. Huber, Kathrin Leiner, Kevin K. Kollar
4 links
Procedia CIRP
Industrial Vision Systems and Defect Detection
article

Learning from Failure: Improving the Machine Learning Performance in Laser Cutting Defect Detection

Marco F. Huber, Kathrin Leiner, Kevin K. Kollar
article en

Abstract

In this paper a machine leaning model, more precisely a Convolutional Neural Network (CNN), is trained to implement a cut problem detection on a laser cutting machine. The model is trained on machine 1 but should be applied to machine 2. This task can be assigned to transfer learning. This leads to problems during the transfer, where the model systematically classifies only one class. The failure of the model is analysed with the help of SHapley Additive exPlanations (SHAP) and a new local post-hoc explainability method, called sector analysis. Using these explainable AI methods, it is discovered that the model is using features in the image for classification that are not ideal. It also reveals that a shift of the images leads to additional misclassification. There are several ways to deal with this problem. For example, pre-processing the images or using transfer learning. However, the ideal solution for the problem presented is to use a different model, namely a decision tree.

Procedia CIRPVol. 134
University of Stuttgart (DE), Fraunhofer Institute for Manufacturing Engineering and Automation (DE), TRUMPF (Germany) (DE)
Openalex Percentile: Top 81%
Industrial Vision Systems and Defect Detection
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.