Coated High-Performance Paper from Bacterial Cellulose Residue and Eucalyptus Pulp: Enhanced Mechanical Strength, Water Resistance, and Air Barrier Properties

Cellulose-based paper products derived from agro-industrial waste have attracted considerable interest due to their potential in sustainable material development. In this study, bacterial cellulose (BC) residue from the food and beverage industry was employed as a reinforcing agent to fabricate high-performance paper composites by blending with eucalyptus pulp (EP) at various ratios and basis weights. These papers were coated with a cationic modified starch solution (MS) using a rod coater, followed by hot pressing. Mechanical strengths (TAPPI Standard), water resistance (Cobb test and water contact angle), and air permeability (ASTM D737) were evaluated to assess material performance. The results showed that incorporating 50 wt% BC produced paper with outstanding mechanical performance, characterized by a high tensile index and excellent tear resistance. The application of the MS coating significantly boosted water resistance and air barrier performance, underscoring the effectiveness of this approach in creating high-performance paper materials. The resulting coated composites demonstrated excellent mechanical strength and barrier properties, positioning them as promising candidates for filtration applications such as personal protective face mask membranes.