Identification of Torsional Fatigue Properties of Titanium Alloy Turned Surfaces and Their Distribution Characteristics

The intricate and dynamic cutting behavior observed in titanium alloy turning leads to non-uniform surface and subsurface properties in the workpiece, impacting torsional strength and fatigue life. A transient pose model, founded on the configuration of a turning tool, is developed to elucidate the evolution of the transition surface during transient turning. Through finite element simulation, the plastic deformation, residual stress, and work hardening rate of the machined surface and subsurface of a titanium alloy are quantitatively examined. The torsional strength and fatigue life calculation method is developed based on initial performance parameters derived from the finite element model. This method enables the correlation identification between surface morphology characteristics, surface and subsurface performance parameters, and fatigue properties. Surface morphology, scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS) are employed to quantitatively analyze the surface features and elemental composition of the titanium alloy turning surface, unveiling their influence on torsional fatigue properties. The findings demonstrate the efficacy of the proposed models and methodologies in identifying the torsional fatigue properties and their distribution patterns of titanium alloy turning surfaces.