<scp>3D</scp> Printing Process and Local Preheating Technique Study Using a Laser‐Based Method

ABSTRACT This study addresses the challenge of enhancing inter‐filament bonding in Fused Filament Fabrication (FFF) 3D printing, where conventional methods often result in suboptimal mechanical strength or structural distortions. A novel local preheating technique was introduced using a laser‐based approach to precisely control the temperature of previously deposited filaments. An experimental setup integrating a 3D printer with a 30 W diode laser and an optical system was developed to evaluate key parameters, including laser power, PLA color effects on laser absorptivity, and the relationship between preheating temperature and bonding strength. Results demonstrate that preheating to 180°C increases mechanical bonding strength by up to 35% without distortion, highlighting the technique's potential to improve FFF part quality.

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Publication Details

Journal
Polymer Engineering and Science
Published
2025-06-13
DOI
https://doi.org/10.1002/pen.70000
Citations
1
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
Field-Weighted Citation Impact
0.68
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3D Printing Process and Local Preheating Technique Study Using a Laser‐Based Method

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Additive Manufacturing and 3D Printing Technologies
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article

3D Printing Process and Local Preheating Technique Study Using a Laser‐Based Method

Hamid Reza Vanaei, Alain Guinault, Abbas Tcharkhtchi, Sofiane Khelladi, Frédéric Coste
article en
1 citations

Abstract

ABSTRACT This study addresses the challenge of enhancing inter‐filament bonding in Fused Filament Fabrication (FFF) 3D printing, where conventional methods often result in suboptimal mechanical strength or structural distortions. A novel local preheating technique was introduced using a laser‐based approach to precisely control the temperature of previously deposited filaments. An experimental setup integrating a 3D printer with a 30 W diode laser and an optical system was developed to evaluate key parameters, including laser power, PLA color effects on laser absorptivity, and the relationship between preheating temperature and bonding strength. Results demonstrate that preheating to 180°C increases mechanical bonding strength by up to 35% without distortion, highlighting the technique's potential to improve FFF part quality.

Polymer Engineering and ScienceVol. 65(8)
Conservatoire National des Arts et Métiers (FR), Centre National de la Recherche Scientifique (FR), Arts et Métiers (FR), Laboratoire Ingénierie des Fluides Systèmes Énergétiques (FR), Vinci (France) (FR), HESAM Université (FR)
Openalex Percentile: Top 29%
Additive Manufacturing and 3D Printing Technologies
0.68
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