Numerical Simulation of Multiphase Flow in a Physical Model of a Foundry Degassing Unit

A physical model of a foundry degassing unit (FDU) uses a simplified approach to melt modelling and degassing. While maintaining the realistic geometry of the rotor, the shape and size of the refining ladle, and the type and amount of inert gas, the original melt is replaced by water. The experimentally evaluated quantity is the degassing efficiency of the melt. Assessing the flow and pressure characteristics in the refining ladle is very complicated experimentally, and it is necessary to use numerical modelling. Numerical modelling of multiphase flow allows the identification, comparison, and quantification of individual flow and pressure characteristics, which can be verified by mutual correlation on basic experimental measurements. Validation of the numerical model is crucial both from the point of view of comparing different states and from the point of view of more advanced multiphase simulations based on this basic model. This article aims to describe the basic numerical model of multiphase flow using the Volume of Fluid (VOF) method for the physical model of the FDU and its verification against experimental measurements.

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Publication Details

Journal
Archives of Foundry Engineering
Published
2025-06-13
DOI
https://doi.org/10.24425/afe.2025.153794
Primary Topic
Mechanical and Thermal Properties Analysis
Type
article
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article

Numerical Simulation of Multiphase Flow in a Physical Model of a Foundry Degassing Unit

Jana SVIŽELOVÁ, Lukáš Manoch, J. Häusler, Karel Gryc et al.
Archives of Foundry Engineering
Mechanical and Thermal Properties Analysis
article

Numerical Simulation of Multiphase Flow in a Physical Model of a Foundry Degassing Unit

Jana SVIŽELOVÁ, Lukáš Manoch, J. Häusler, Karel Gryc, Ladislav Socha, A. Mohamed
article en

Abstract

A physical model of a foundry degassing unit (FDU) uses a simplified approach to melt modelling and degassing. While maintaining the realistic geometry of the rotor, the shape and size of the refining ladle, and the type and amount of inert gas, the original melt is replaced by water. The experimentally evaluated quantity is the degassing efficiency of the melt. Assessing the flow and pressure characteristics in the refining ladle is very complicated experimentally, and it is necessary to use numerical modelling. Numerical modelling of multiphase flow allows the identification, comparison, and quantification of individual flow and pressure characteristics, which can be verified by mutual correlation on basic experimental measurements. Validation of the numerical model is crucial both from the point of view of comparing different states and from the point of view of more advanced multiphase simulations based on this basic model. This article aims to describe the basic numerical model of multiphase flow using the Volume of Fluid (VOF) method for the physical model of the FDU and its verification against experimental measurements.

Archives of Foundry Engineering
Motor Jikov (Czechia) (CZ), Institute of Technology and Business (CZ), University of West Bohemia in Pilsen (CZ)
Openalex Percentile: Top 87%
Mechanical and Thermal Properties Analysis
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Numerical Simulation of Multiphase Flow in a Physical Model of a Foundry Degassing Unit — Jana SVIŽELOVÁ, Lukáš Manoch, et al. · Archives of Foundry Engineering (2025) | TGRS Research Map | TGRS