Stainless steel 316L as bipolar plate material in proton exchange membrane water electrolyzer: The influence of potential and temperature on dissolution stability

Stainless steel is a possible candidate for replacing titanium-based bipolar plates to reduce the cost of proton exchange membrane water electrolyzers. However, stainless steel is suspected to dissolve which could harm the system. Herein, we investigate the influence of applied potentials and temperatures on the dissolution stability of stainless steel (316L) in deionized (DI) water (pH≈7) and highly diluted H 2 SO 4 (pH≈3) utilizing a scanning flow cell coupled on-line to an inductively coupled plasma mass spectrometer (SFC-ICP-MS). In H 2 SO 4 , the applied potentials critically influence the dissolution rates of 316L. Detrimental dissolution is observed at the open circuit potential, whereas dissolution is minimal in a potential window between 0.76 – 0.96 V. Temperature enhances the dissolution of 316L, especially due to a reduced stability of Cr. In DI water, the stability of 316L remains widely independent of potential and temperature, with dissolution rates remaining at an overall low level. Complementary scanning- and transmission electron microscopy reveal corrosion phenomena after electrochemical measurements in pH 3. Our results provide insights into factors influencing the stability of 316L and emphasize the importance of testing conditions that accurately mimic real-operations.

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Publication Details

Journal
Materials Today Sustainability
Published
2025-06-11
DOI
https://doi.org/10.1016/j.mtsust.2025.101155
Citations
2
Primary Topic
Hybrid Renewable Energy Systems
Type
article
Field-Weighted Citation Impact
1.06
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article

Stainless steel 316L as bipolar plate material in proton exchange membrane water electrolyzer: The influence of potential and temperature on dissolution stability

Tien‐Ching Ma, Darius Hoffmeister, Birk Fritsch, Andreas Hutzler et al.
2 citations
Materials Today Sustainability
Hybrid Renewable Energy Systems
1.06
article

Stainless steel 316L as bipolar plate material in proton exchange membrane water electrolyzer: The influence of potential and temperature on dissolution stability

Tien‐Ching Ma, Darius Hoffmeister, Birk Fritsch, Andreas Hutzler, Martin Dierner, Karl J. J. Mayrhofer, Lena Fiedler, Erdmann Spiecker, Johannes Will, Thomas Przybilla, Dominik Dworschak, Carmen Rubach
article en
2 citations

Abstract

Stainless steel is a possible candidate for replacing titanium-based bipolar plates to reduce the cost of proton exchange membrane water electrolyzers. However, stainless steel is suspected to dissolve which could harm the system. Herein, we investigate the influence of applied potentials and temperatures on the dissolution stability of stainless steel (316L) in deionized (DI) water (pH≈7) and highly diluted H 2 SO 4 (pH≈3) utilizing a scanning flow cell coupled on-line to an inductively coupled plasma mass spectrometer (SFC-ICP-MS). In H 2 SO 4 , the applied potentials critically influence the dissolution rates of 316L. Detrimental dissolution is observed at the open circuit potential, whereas dissolution is minimal in a potential window between 0.76 – 0.96 V. Temperature enhances the dissolution of 316L, especially due to a reduced stability of Cr. In DI water, the stability of 316L remains widely independent of potential and temperature, with dissolution rates remaining at an overall low level. Complementary scanning- and transmission electron microscopy reveal corrosion phenomena after electrochemical measurements in pH 3. Our results provide insights into factors influencing the stability of 316L and emphasize the importance of testing conditions that accurately mimic real-operations.

Materials Today SustainabilityVol. 31
Friedrich-Alexander-Universität Erlangen-Nürnberg (DE), Helmholtz Institute Erlangen-Nürnberg (DE)
Openalex Percentile: Top 20%
Hybrid Renewable Energy Systems
1.06
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