Impact of Graphite on Aluminum Alloy 6061: Insights into Mechanical and Tribological Behavior Through Hot Press Forging

This study investigates the effects of graphite particle reinforcement on the mechanical and tribological properties of aluminum alloy AA6061 composites produced via hot press forging (HPF), a direct recycling method for aluminum chips. Graphite content varied from 2.5% to 12.5%, with the Al6061-7.5%Gr composite achieving the highest tensile strength (102.36 MPa) and yield strength (87.07 MPa). Hardness peaked at 24.73 HV with 5% graphite. Tribological tests showed improved wear resistance at higher graphite levels, with the Al6061-12.5%Gr composite exhibiting the lowest wear rate (0.00033 mm<sup>3</sup>/N·m). These findings highlight HPF’s potential for sustainable fabrication of high-performance aluminum composites.

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Published
2025-03-21
DOI
https://doi.org/10.3390/engproc2025084095
Primary Topic
Aluminum Alloys Composites Properties
Type
article
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article

Impact of Graphite on Aluminum Alloy 6061: Insights into Mechanical and Tribological Behavior Through Hot Press Forging

Mohammad Sukri Mustapa, Bagus Wahyudi, Djamal Hissein Didane, Waluyo Adi Siswanto et al.
Aluminum Alloys Composites Properties
article

Impact of Graphite on Aluminum Alloy 6061: Insights into Mechanical and Tribological Behavior Through Hot Press Forging

Mohammad Sukri Mustapa, Bagus Wahyudi, Djamal Hissein Didane, Waluyo Adi Siswanto, Yusri Yusof, M. S. Wahab, Andoko Andoko, Mohd Rasidi Ibrahim, D. Ravi, Sarjito Sarjito
article en

Abstract

This study investigates the effects of graphite particle reinforcement on the mechanical and tribological properties of aluminum alloy AA6061 composites produced via hot press forging (HPF), a direct recycling method for aluminum chips. Graphite content varied from 2.5% to 12.5%, with the Al6061-7.5%Gr composite achieving the highest tensile strength (102.36 MPa) and yield strength (87.07 MPa). Hardness peaked at 24.73 HV with 5% graphite. Tribological tests showed improved wear resistance at higher graphite levels, with the Al6061-12.5%Gr composite exhibiting the lowest wear rate (0.00033 mm<sup>3</sup>/N·m). These findings highlight HPF’s potential for sustainable fabrication of high-performance aluminum composites.

State University of Malang (ID), Muhammadiyah University of Surakarta (ID), Universiti Malaysia Perlis (MY), Tun Hussein Onn University of Malaysia (MY)
Openalex Percentile: Top 87%
Aluminum Alloys Composites Properties
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