Ultrahigh-speed laser drilling of transparent materials via transient electronic excitation

Femtosecond lasers with extremely high peak intensity have driven remarkable advancements in manufacturing across science, medicine, and industry. However, the problem of notably low machining speed remains unsolved. Here, we demonstrate that by transiently exciting electrons in a transparent material, the laser drilling speed is increased by a factor of 1 million compared to that in multishot percussion drilling. By irradiating with a single shot of a spatially shaped ultrashort laser pulse, the optical properties are momentarily changed on the picosecond scale, making the material considerably easier to machine by a successive laser pulse. The selective absorption of laser energy in regions with excited electrons leads to the rapid heating and evaporation of material at an extraordinarily high speed. Furthermore, the machining is achieved using a low-power light source, four orders of magnitude lower than conventional femtosecond lasers. The concept of transiently altering material properties is expected to usher in a paradigm shift in research and development for manufacturing.

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Publication Details

Journal
Science Advances
Published
2025-06-11
DOI
https://doi.org/10.1126/sciadv.adv4436
Citations
10
Primary Topic
Laser Material Processing Techniques
Type
article
Field-Weighted Citation Impact
13.35
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article

Ultrahigh-speed laser drilling of transparent materials via transient electronic excitation

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10 citations
Science Advances
Laser Material Processing Techniques
13.35
article

Ultrahigh-speed laser drilling of transparent materials via transient electronic excitation

Takumi Koike, Yusuke Ito, Reina Yoshizaki, Naohiko Sugita, Keisuke Nagato, Akihiro Shibata, Ikuo Nagasawa, Yanming Zhang, Ryota Hasegawa, Guoqi Ren, Sota Kiriake
article en
10 citations

Abstract

Femtosecond lasers with extremely high peak intensity have driven remarkable advancements in manufacturing across science, medicine, and industry. However, the problem of notably low machining speed remains unsolved. Here, we demonstrate that by transiently exciting electrons in a transparent material, the laser drilling speed is increased by a factor of 1 million compared to that in multishot percussion drilling. By irradiating with a single shot of a spatially shaped ultrashort laser pulse, the optical properties are momentarily changed on the picosecond scale, making the material considerably easier to machine by a successive laser pulse. The selective absorption of laser energy in regions with excited electrons leads to the rapid heating and evaporation of material at an extraordinarily high speed. Furthermore, the machining is achieved using a low-power light source, four orders of magnitude lower than conventional femtosecond lasers. The concept of transiently altering material properties is expected to usher in a paradigm shift in research and development for manufacturing.

Science AdvancesVol. 11(24)
The University of Tokyo (JP)
Openalex Percentile: Top 1%
Laser Material Processing Techniques
13.35
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