Prediction of Aluminum Alloy Surface Roughness Through Nanosecond Pulse Laser Assisted by Continuous Laser Paint Removal

Reducing surface roughness can enhance the mechanical properties of processed materials. The variation law of the aluminum alloy surface roughness induced by continuous-nanosecond combined laser (CL) with different continuous laser power densities and laser delay is investigated experimentally. A back propagation neural network (BPNN) coupled with a sparrow search algorithm (SSA) is employed to predict surface roughness. The nanosecond laser energy density, continuous laser power density and laser delay are input parameters, while the surface roughness is output parameter. The lowest surface roughness is achieved with completely paint film removed by the CL while the nanosecond laser energy density is 1.99 J/cm2, the continuous laser power density is 2118 W/cm2 and the laser delay is 1 ms. Compared to the original target and the target irradiated by nanosecond pulse laser (ns laser), the reductions in the surface roughness are 20.62% and 12.00%, respectively. The SSA-BPNN model demonstrates high prediction accuracy, with a correlation coefficient (R2) of 0.98628, root mean square error (RMSE) of 0.024, mean absolute error (MAE) of 0.020 and mean absolute percentage error (MAPE) of 1.30% on the test set. These results indicate that the SSA-BPNN demonstrates higher-precision surface roughness prediction with limited experimental data than BPNN. Furthermore, the findings confirm that the CL can effectively reduce surface roughness.