Preliminary Design and Optimization Approach of Electric FW-VTOL UAV Based on Cell Discharge Characteristics

The electric vertical take-off and landing fixed-wing (FW-VTOL) unmanned aerial vehicle (UAV) combines the advantages of fixed-wing aircraft and multi-rotor aircraft. Based on the cell discharge characteristics and the power system features, this paper proposes a preliminary design and optimization method suitable for electric FW-VTOL UAVs. The purpose of this method is to improve the design accuracy of electric propulsion systems and overall parameters when dealing with the special power and energy requirements of this type of aircraft. The core of this method involves testing the performance data of the cell inside the battery pack, using small-capacity cells as the basic unit for battery sizing, thereby constructing a power battery performance model. Additionally, it establishes optimization design models for propellers and rotors and develops a brushless DC motor performance model based on a first-order motor model and statistical data, ultimately achieving optimized matching of the propulsion system and completing the preliminary design of the entire aircraft. Using a battery discharge model established based on real cell parameters and test data, the impact of the discharge process on battery performance is evaluated at the cell level, reducing the subjectivity of battery performance evaluation compared to the constant power/energy density method used in traditional battery sizing processes. Furthermore, matching the optimization design of power and propulsion systems effectively improves the accuracy of the preliminary design for FW-VTOL UAVs. A design case of a 30 kg electric FW-VTOL UAV is conducted, along with the completion of flight tests. The design parameters obtained using the proposed method show minimal discrepancies with the actual data from the actual aircraft, confirming the effectiveness of the proposed method.