Automation stability improvement method for roll forging unit

Abstract The long shaft forgings in the roll forging forming process and the rigidity of the metal will change due to temperature. When the roller forging clamping device holds the forging piece on one side, the shaft forging piece will be bent due to self-weight, and the height of the other side of the forging piece will be changed, which will affect the operation of forging automation. In this paper, through the statistical analysis of sample data, the relationship between forging temperature and height deviation value is fitted, which solves the problem of how the change in the height of long shaft forgings affects robot handling in the automation process of roll forging. The stability of the forging automation is improved, while the method reduces the investment cost of the production line by using models instead of expensive vision hardware.

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Publication Details

Journal
Journal of Physics Conference Series
Published
2025-05-01
DOI
https://doi.org/10.1088/1742-6596/3019/1/012012
Primary Topic
Metallurgy and Material Forming
Type
article
Field-Weighted Citation Impact
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article

Automation stability improvement method for roll forging unit

Ao Qian, Qingsheng Liu, Yiqing Shi, Xiao He et al.
Journal of Physics Conference Series
Metallurgy and Material Forming
article

Automation stability improvement method for roll forging unit

Ao Qian, Qingsheng Liu, Yiqing Shi, Xiao He, Chao Yuan, Nan Zhang, Qi Zeng, Zihao Zheng, Hao Zhang
article en

Abstract

Abstract The long shaft forgings in the roll forging forming process and the rigidity of the metal will change due to temperature. When the roller forging clamping device holds the forging piece on one side, the shaft forging piece will be bent due to self-weight, and the height of the other side of the forging piece will be changed, which will affect the operation of forging automation. In this paper, through the statistical analysis of sample data, the relationship between forging temperature and height deviation value is fitted, which solves the problem of how the change in the height of long shaft forgings affects robot handling in the automation process of roll forging. The stability of the forging automation is improved, while the method reduces the investment cost of the production line by using models instead of expensive vision hardware.

Journal of Physics Conference SeriesVol. 3019(1)
Beijing Research Institute of Mechanical and Electrical Technology (CN)
Openalex Percentile: Top 86%
Metallurgy and Material Forming
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Automation stability improvement method for roll forging unit — Ao Qian, Qingsheng Liu, et al. · Journal of Physics Conference Series (2025) | TGRS Research Map | TGRS