Machinery safety improvement in manufacturing-oriented facilities: a strategic framework

Abstract Machinery safety in high-tech industrial sectors is essential for maintaining operational integrity and ensuring the well-being of workers. The risks associated with machinery operations, such as entanglement, crush, nip, and shear hazards, can result in severe injuries and costly operational downtime. This paper highlights the critical need for improved machinery safety in these environments and presents a strategic framework to mitigate risks through effective hazard identification, risk assessment, and control implementation. An independent on-site machine safety assessment was carried out to evaluate safety measures and compliance with relevant safety regulations, specifically AS/NZS 4024.1–2019. The focus is on ensuring that safety measures are practical and effective, in line with the hierarchical risk control methods. We emphasize the importance of continuous monitoring and regular testing to maintain safety and compliance in ever-evolving manufacturing environments. This work offers a comprehensive approach to machinery safety in manufacturing-oriented facilities, stressing the need for ongoing risk assessments and proactive safety improvements. Implementing a robust safety framework can significantly enhance manufacturing safety, safeguarding personnel and operational efficiency.