Design and Commissioning of a Medium-Scale Hydrogen Liquefaction Plant

Abstract This study presents the design and commissioning of a medium-scale hydrogen liquefaction plant of 1.5 tons of liquid hydrogen (LH 2 ) per day (TPD), utilizing a helium Brayton refrigeration cycle with Liquid nitrogen(LN 2 ) pre-cooling. The specific energy consumption (SEC) of the plant was calculated to be 17.1 kWh/kg LH 2 . An exergy analysis was performed to identify the processes within the plant that contribute most to exergy destruction. The analysis revealed that the exergy efficiency of this plant is 15.1%, The commissioning and performance tests were conducted, the measured hydrogen liquefaction rate is 1.59 TPD, the SEC is 15.1 kWh/kg LH 2 , and the Para-H 2 content in the liquid hydrogen output is 98.6%.

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Publication Details

Journal
IOP Conference Series Materials Science and Engineering
Published
2025-05-01
DOI
https://doi.org/10.1088/1757-899x/1327/1/012105
Primary Topic
Marine and Offshore Engineering Studies
Type
article
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article

Design and Commissioning of a Medium-Scale Hydrogen Liquefaction Plant

Jinghan Zhu, Yang Zhao, Zhe Wei, Xianghong Xu et al.
IOP Conference Series Materials Science and Engineering
Marine and Offshore Engineering Studies
article

Design and Commissioning of a Medium-Scale Hydrogen Liquefaction Plant

Jinghan Zhu, Yang Zhao, Zhe Wei, Xianghong Xu, C.-C. Lu, Kun Yang, Lianyou Xiong
article en

Abstract

Abstract This study presents the design and commissioning of a medium-scale hydrogen liquefaction plant of 1.5 tons of liquid hydrogen (LH 2 ) per day (TPD), utilizing a helium Brayton refrigeration cycle with Liquid nitrogen(LN 2 ) pre-cooling. The specific energy consumption (SEC) of the plant was calculated to be 17.1 kWh/kg LH 2 . An exergy analysis was performed to identify the processes within the plant that contribute most to exergy destruction. The analysis revealed that the exergy efficiency of this plant is 15.1%, The commissioning and performance tests were conducted, the measured hydrogen liquefaction rate is 1.59 TPD, the SEC is 15.1 kWh/kg LH 2 , and the Para-H 2 content in the liquid hydrogen output is 98.6%.

IOP Conference Series Materials Science and EngineeringVol. 1327(1)
Sino Biological (China) (CN), Technical Institute of Physics and Chemistry (CN)
Openalex Percentile: Top 60%
Marine and Offshore Engineering Studies
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Design and Commissioning of a Medium-Scale Hydrogen Liquefaction Plant — Jinghan Zhu, Yang Zhao, et al. · IOP Conference Series Materials Science and Engineering (2025) | TGRS Research Map | TGRS