Superior Adhesion of Monolayer Amorphous Carbon to Copper

The single-atom thickness of graphene holds great potential for device scaling, but its effectiveness as a thin metal-ion diffusion barrier in microelectronics and a corrosion barrier for plasmonic devices is compromised by weak van der Waals interactions with copper (Cu), leading to delamination issues. In contrast, monolayer amorphous carbon (MAC), a recently reported single-atom-thick carbon film with a disordered sp<sup>2</sup> hybridized structure, demonstrates superior adhesion properties. This study reveals that MAC exhibits an adhesion energy of 85 J m<sup>-2</sup> on Cu, which is 13 times greater than that of graphene. This exceptional adhesion is attributed to the formation of covalent-like Cu─C bonds while preserving its sp<sup>2</sup> structure, as evidenced by X-ray photoelectron spectroscopy (XPS) and near-edge X-ray absorption fine structure (NEXAFS) spectroscopy. Density functional theory (DFT) calculations further elucidate that the corrugated structure of MAC facilitates the hybridization of C 2p<sub>z</sub> orbitals with Cu 4s and 3dz<sup>2</sup> orbitals, promoting strong bonding. These insights indicate that the amorphous structure of MAC significantly enhances adhesion while preserving its elemental composition, providing a pathway to improve the mechanical reliability and performance of two-dimensional (2D) materials on metal substrates in various technological applications.

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Publication Details

Journal
Advanced Materials
Published
2025-05-29
DOI
https://doi.org/10.1002/adma.202419112
Citations
6
Primary Topic
Graphene research and applications
Type
article
Field-Weighted Citation Impact
3.11

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Superior Adhesion of Monolayer Amorphous Carbon to Copper

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article

Superior Adhesion of Monolayer Amorphous Carbon to Copper

Chuan Chu Tee, Anna A. Makarova, Michel Bosman, Ugur Karadeniz, Chee‐Tat Toh, H. L. Zhang, Carlo M. Orofeo, D. V. Vyalikh, Bent Weber, Sergey Grebenchuk, Zhengjue Tong, Аlena A. Alekseeva, Kazu Suenaga, Maciej Koperski, Kostya S. Novoselov, Ruslan D. Yamaletdinov, Rejaul Sk, Artem K. Grebenko, Oleg V. Yazyev, Andrei V. Starkov, Barbaros Oezyilmaz, Konstantin Iakoubovskii, Ranjith Shivajirao, Ya Qun He, Lu Shi, Hanning Zhang, Alexander Fedorov, Junhao Lin
article en
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Abstract

The single-atom thickness of graphene holds great potential for device scaling, but its effectiveness as a thin metal-ion diffusion barrier in microelectronics and a corrosion barrier for plasmonic devices is compromised by weak van der Waals interactions with copper (Cu), leading to delamination issues. In contrast, monolayer amorphous carbon (MAC), a recently reported single-atom-thick carbon film with a disordered sp<sup>2</sup> hybridized structure, demonstrates superior adhesion properties. This study reveals that MAC exhibits an adhesion energy of 85 J m<sup>-2</sup> on Cu, which is 13 times greater than that of graphene. This exceptional adhesion is attributed to the formation of covalent-like Cu─C bonds while preserving its sp<sup>2</sup> structure, as evidenced by X-ray photoelectron spectroscopy (XPS) and near-edge X-ray absorption fine structure (NEXAFS) spectroscopy. Density functional theory (DFT) calculations further elucidate that the corrugated structure of MAC facilitates the hybridization of C 2p<sub>z</sub> orbitals with Cu 4s and 3dz<sup>2</sup> orbitals, promoting strong bonding. These insights indicate that the amorphous structure of MAC significantly enhances adhesion while preserving its elemental composition, providing a pathway to improve the mechanical reliability and performance of two-dimensional (2D) materials on metal substrates in various technological applications.

Advanced MaterialsVol. 37(32)
Ikerbasque (ES), National University of Singapore (SG), Nanyang Technological University (SG), Helmholtz-Zentrum Berlin für Materialien und Energie (DE), Leibniz Institute for Solid State and Materials Research (DE), Southern University of Science and Technology (CN), Quantum Design (Germany) (DE), Donostia International Physics Center (ES), École Polytechnique Fédérale de Lausanne (CH), The University of Osaka (JP)
Economic Development Board - Singapore, Schweizerischer Nationalfonds zur Förderung der Wissenschaftlichen Forschung, Vetenskapsrådet, Air Force Office of Scientific Research, Office of Naval Research Global
Openalex Percentile: Top 8%
Graphene research and applications
3.11
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