Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering

For high-performance thin-film solid oxide cells (TF-SOCs), a nanostructured anode functional layer (n-AFL) that can prolong the triple-phase boundary (TPB) is crucial, particularly for low-temperature operation. However, the implementation of n-AFL (usually >1 µm in thickness) has critical issues in scale-up and productivity. Here, the study successfully demonstrates a large-area, high-performance TF-SOFC with an n-AFL fabricated via mass-production-compatible reactive magnetron sputtering. The cell with optimized n-AFL by adjusting crucial reactive-sputtering process parameters, i.e., oxygen partial pressure and sputtering power, shows superior performance compared to that of the cell without n-AFL: the reduction both in ohmic and anodic polarization resistances by 63% and 34%, respectively, and the improvement in maximum power density by 89% (0.705 W cm<sup>-2</sup> vs 1.333 W cm<sup>-2</sup>) at 650 °C. When employed in large-scale cell (4 × 4 cm<sup>2</sup>), the TF-SOFC with n-AFL showed 19.4 W at 650 °C.

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Publication Details

Journal
Advanced Science
Published
2025-05-29
DOI
https://doi.org/10.1002/advs.202502504
Citations
3
Primary Topic
Advancements in Solid Oxide Fuel Cells
Type
article
Field-Weighted Citation Impact
1.55

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Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering

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3 citations
Advanced Science
Advancements in Solid Oxide Fuel Cells
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article

Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering

Sung Eun Jo, Seongkook Oh, Jihwan An, Young‐Beom Kim, Sungeun Yang, Jong‐Hyuk Lee, Wanwoo Park, Byung Chan Yang, Hyong June Kim, Jisung Yoon, Ji‐Won Son, Hyunmin Kim, Juhwan Lee, Dong Won Shin, Kyoungjae Ju
article en
3 citations

Abstract

For high-performance thin-film solid oxide cells (TF-SOCs), a nanostructured anode functional layer (n-AFL) that can prolong the triple-phase boundary (TPB) is crucial, particularly for low-temperature operation. However, the implementation of n-AFL (usually >1 µm in thickness) has critical issues in scale-up and productivity. Here, the study successfully demonstrates a large-area, high-performance TF-SOFC with an n-AFL fabricated via mass-production-compatible reactive magnetron sputtering. The cell with optimized n-AFL by adjusting crucial reactive-sputtering process parameters, i.e., oxygen partial pressure and sputtering power, shows superior performance compared to that of the cell without n-AFL: the reduction both in ohmic and anodic polarization resistances by 63% and 34%, respectively, and the improvement in maximum power density by 89% (0.705 W cm<sup>-2</sup> vs 1.333 W cm<sup>-2</sup>) at 650 °C. When employed in large-scale cell (4 × 4 cm<sup>2</sup>), the TF-SOFC with n-AFL showed 19.4 W at 650 °C.

Advanced ScienceVol. 12(29)
Pohang University of Science and Technology (KR), Korea University (KR), Hanyang University (KR), Korea Institute of Science and Technology (KR), Korea University of Science and Technology (KR), Daegu University (KR)
National Research Foundation, Ministry of Trade, Industry and Energy, National Research Foundation of Korea, Korea Institute of Energy Technology Evaluation and Planning
Openalex Percentile: Top 18%
Advancements in Solid Oxide Fuel Cells
1.55
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