From Sun to Snack: Different Drying Methods and Their Impact on Crispiness and Consumer Acceptance of Royal Gala Apple Snacks

This study explores the acoustic, mechanical and sensory characteristics of Royal Gala dried apples, with a special focus on the potential of solar drying as a sustainable processing method. Apple samples were subjected to different drying techniques, being solar dried (SDA) or oven dried (ODA), with two industrially processed commercial products (CCA—commercial apples C and CFA—commercial apples F) included. The samples were analyzed using acoustic measurements, X-ray diffraction (XRD) and sensory evaluation to assess textural properties and consumer perception. Acoustic analysis revealed that crispier samples produced louder and higher-frequency sounds upon fracture, showing strong alignment with sensory assessments. X-ray diffraction indicated an increase in crystallinity during dehydration, with a shift in the amorphous peak toward lower angles, and reduced intensity, reflecting progressive water removal. Sensory evaluation showed varying degrees of crispiness among the samples, in the following order: CFA > SDA > CCA > ODA. Consumer testing highlighted greater acceptance and consensus for SDA and ODA samples in terms of texture and overall appeal, whereas CCA and CFA received more polarized opinions. These findings demonstrate how different drying methods influence the structural and textural properties of dried apples. Solar drying was shown to be a promising sustainable alternative; as it uses a renewable energy source, it has a low operating cost and simple maintenance. It allows farmers and small producers to process their own food, adding value and reducing post-harvest losses, preserving desirable textural attributes and achieving high consumer acceptance.