Smooth Surface-to-Surface Contact Control for Rope-Base Soft-Tip Manipulator

A new control pipeline has been proposed for the Rope-Base Soft-tip Manipulator (RBSM) to execute the surface contact task to prevent the jamming and slipping problems. The control pipeline enables smooth surface-to-surface contact for the RBSM using only force sensors, eliminating the dependence on additional pose measurement of the window surface plane and soft-tip deformation information. The pipeline consists of three steps: free contact step implemented by an exponential force shape controller to avoid force overshoot to the window surface; orientation refinement step implemented by a force and torque combined controller to make the RBSM cleaning head surface stable adapt to the smooth window surface; and finally, a release normal force step to reduce head jamming and region covering with a pre-defined vibration-less cleaning trajectory for smooth cleaning on the slippery window surface. The proposed pipeline has been validated in a Rope base Cleaning Manipulator prototype to clean a common window surface. The force and velocity curves during the cleaning experiment show that the proposed method achieves smooth scraping and cleaning under unknown initial significant errors in surface orientation.