ADVANCEMENTS IN COMMINUTION EQUIPMENT FOR MINING: INNOVATIONS IN CRUSHING AND GRINDING TECHNOLOGIES

Comminution, which includes crushing and grinding, is one of the most energy-intensive processes in the mining industry, accounting for up to 50% of total energy consumption in mineral processing plants. Recent technological advancements have introduced more efficient, cost-effective, and environmentally friendly comminution equipment. This paper reviews the latest innovations in crushing and grinding technologies, including high-pressure grinding rolls (HPGR), vertical roller mills (VRM), and advanced cone crushers with real-time optimization systems. The study evaluates the energy efficiency, operational performance, and economic feasibility of these devices compared to traditional equipment such as ball mills and jaw crushers. The findings suggest that adopting modern comminution technologies can significantly reduce energy consumption, improve particle size distribution, and lower operational costs. These advancements contribute to more sustainable mining operations by minimizing environmental impact and optimizing resource utilization.

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Publication Details

Journal
Metallurgical & Materials Engineering Congress of South-East Europe
Published
2025-05-26
DOI
https://doi.org/10.30544/mmesee98
Primary Topic
Mineral Processing and Grinding
Type
article
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article

ADVANCEMENTS IN COMMINUTION EQUIPMENT FOR MINING: INNOVATIONS IN CRUSHING AND GRINDING TECHNOLOGIES

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Metallurgical & Materials Engineering Congress of South-East Europe
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article

ADVANCEMENTS IN COMMINUTION EQUIPMENT FOR MINING: INNOVATIONS IN CRUSHING AND GRINDING TECHNOLOGIES

Dragan Radulović, Sonja Miličević, Branislav Ivošević, Dejan Todorović, А. Б. Корнев, Vladimir Jovanović
article en

Abstract

Comminution, which includes crushing and grinding, is one of the most energy-intensive processes in the mining industry, accounting for up to 50% of total energy consumption in mineral processing plants. Recent technological advancements have introduced more efficient, cost-effective, and environmentally friendly comminution equipment. This paper reviews the latest innovations in crushing and grinding technologies, including high-pressure grinding rolls (HPGR), vertical roller mills (VRM), and advanced cone crushers with real-time optimization systems. The study evaluates the energy efficiency, operational performance, and economic feasibility of these devices compared to traditional equipment such as ball mills and jaw crushers. The findings suggest that adopting modern comminution technologies can significantly reduce energy consumption, improve particle size distribution, and lower operational costs. These advancements contribute to more sustainable mining operations by minimizing environmental impact and optimizing resource utilization.

Metallurgical & Materials Engineering Congress of South-East EuropeVol. 6(1)
Institute for Technology of Nuclear and other Mineral Raw Materials (RS)
Openalex Percentile: Top 89%
Mineral Processing and Grinding
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