Enhancing Lime-Based Mortars with Multiwalled Carbon Nanotubes—Composites for Historic Building Restoration: Mechanical, Thermal, and Hygric Performance Analysis

The use of binders in construction dates back to antiquity, with lime-based materials historically playing a significant role. However, the 20th century brought the widespread replacement of lime with Portland cement (PC), for its superior mechanical strength, durability, and faster setting time. Despite these advantages, the restoration of historic masonry structures has revealed the incompatibility of PC with traditional materials, leading to damage due to increased brittleness, stiffness, and reduced permeability. Consequently, lime mortars remain the preferred choice for heritage conservation. To enhance their durability while maintaining compatibility with historic materials, the incorporation of carbon-based nanoparticles has gained attention. This study investigated the impact of the carbon nanotubes (CNTs) additive on two types of lime-based mortars, calcium lime (CL) and hydraulic lime (HL), evaluating structural and mechanical properties, heat transport characteristics, and hygric properties after modification by CNTs with dosages of 0.1%, 0.3%, and 0.5% binder weight. Incorporation of CNTs into CL mortar resulted in an increase in mechanical strength and slight reduction in heat transport and water absorption due to changes in porosity. The addition of CNTs into HL mortars reduced porosity, pore size distribution, and other depending characteristics. The utilisation of CNTs as an additive in the investigated lime-based composites has been identified as a potentially effective approach for the reinforcement and functionalisation of these composite materials, as they exhibited enhanced mechanical resistance while preserving their other engineering properties, making them well suited for use as compatible mortars in building heritage repairs.