Direct Recycling of Retired Lithium‐Ion Batteries: Emerging Methods for Sustainable Reuse

Abstract Among various recycling lithium‐ion batteries (LIBs) methods, direct recycling consumes far less energy and fewer chemical agents. Most direct regeneration approaches become the specialized process of repairing individual materials due to the different degraded levels of spent materials. This review summarized the solid‐state sintering, hydrothermal, eutectic salt, electrochemical, and other emerging methods used for directly repairing various retired power batteries, with a particular focus on their universality when repairing electrodes. Recent progress of different direct recycling methods for retired power batteries (LiFePO 4 , LiCoO 2 , LiNi x Co y Mn z O 2 ) are outlined, the progress of pretreatment and removal of impurities are also summarized, emphasizing the importance of improving the technical stability of direct recycling of retired LIBs. A series of challenges and corresponding potential solutions are also proposed for guiding the development of direct recycling methods toward practical application. Developing a direct repairing technology that can adaptively replenish lithium (Li) resources in spent cathode might be an important target in the future. With the development of direct recycling, the economic, universal, and advanced strategies will be applied by fully understanding the repairing mechanism in the foreseeable future.

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Publication Details

Journal
Advanced Energy Materials
Published
2025-04-17
DOI
https://doi.org/10.1002/aenm.202501009
Citations
48
Primary Topic
Extraction and Separation Processes
Type
article
Field-Weighted Citation Impact
34.24

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Direct Recycling of Retired Lithium‐Ion Batteries: Emerging Methods for Sustainable Reuse

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48 citations
Advanced Energy Materials
Extraction and Separation Processes
34.24
article

Direct Recycling of Retired Lithium‐Ion Batteries: Emerging Methods for Sustainable Reuse

Yong Lü, Lingxing Zeng, Zhenhua Yan, Fenqiang Luo, Jun Long, Kai Zhang, Jun Chen, Yixin Li, Qinghua Chen, Wenbin Lai, Zhao-Yu Lai, Qingrong Qian
article en
48 citations

Abstract

Abstract Among various recycling lithium‐ion batteries (LIBs) methods, direct recycling consumes far less energy and fewer chemical agents. Most direct regeneration approaches become the specialized process of repairing individual materials due to the different degraded levels of spent materials. This review summarized the solid‐state sintering, hydrothermal, eutectic salt, electrochemical, and other emerging methods used for directly repairing various retired power batteries, with a particular focus on their universality when repairing electrodes. Recent progress of different direct recycling methods for retired power batteries (LiFePO 4 , LiCoO 2 , LiNi x Co y Mn z O 2 ) are outlined, the progress of pretreatment and removal of impurities are also summarized, emphasizing the importance of improving the technical stability of direct recycling of retired LIBs. A series of challenges and corresponding potential solutions are also proposed for guiding the development of direct recycling methods toward practical application. Developing a direct repairing technology that can adaptively replenish lithium (Li) resources in spent cathode might be an important target in the future. With the development of direct recycling, the economic, universal, and advanced strategies will be applied by fully understanding the repairing mechanism in the foreseeable future.

Advanced Energy MaterialsVol. 15(21)
Fujian Normal University (CN), Shenzhen University (CN), Nankai University (CN)
National Natural Science Foundation of China, Natural Science Foundation of Fujian Province, National Key Research and Development Program of China
Openalex Percentile: Top 0%
Extraction and Separation Processes
34.24
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