Development of a Pump Characteristic Curve Prediction Model Using Transfer Learning

With the advancement of intelligent industrial equipment and the growing demand for system digitalization, parametric modeling of pump operational states has become increasingly important. This is especially true for large pumps, where real-time monitoring remains a major challenge. This paper proposes a pump characteristic curve prediction method based on transfer learning. By leveraging characteristic curve data from small, easily testable source domains for pre-training, the learned features are transferred as initial conditions for training performance models of other pump types. The test results show that neural network models pre-trained with transfer learning achieve faster prediction speeds and lower error rates. Transfer learning also demonstrates strong adaptability to characteristic curve data from various pump categories. Under varying volumes of target data, prediction accuracy improves significantly. Notably, when data are limited, the transfer learning approach achieves a prediction error of 5.2%, compared to 48.1% for direct deep learning modeling. Moreover, the proposed method effectively reduces prediction range beyond the scope of the original data.

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Publication Details

Journal
Processes
Published
2025-05-27
DOI
https://doi.org/10.3390/pr13061682
Citations
3
Primary Topic
Hydraulic and Pneumatic Systems
Type
article
Field-Weighted Citation Impact
2.14

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article

Development of a Pump Characteristic Curve Prediction Model Using Transfer Learning

Ruijie Zhao, Haibo Xu, Ao Wu, Yingyi Ma et al.
3 citations
Processes
Hydraulic and Pneumatic Systems
2.14
article

Development of a Pump Characteristic Curve Prediction Model Using Transfer Learning

Ruijie Zhao, Haibo Xu, Ao Wu, Yingyi Ma, Erqinhu Ke
article en
3 citations

Abstract

With the advancement of intelligent industrial equipment and the growing demand for system digitalization, parametric modeling of pump operational states has become increasingly important. This is especially true for large pumps, where real-time monitoring remains a major challenge. This paper proposes a pump characteristic curve prediction method based on transfer learning. By leveraging characteristic curve data from small, easily testable source domains for pre-training, the learned features are transferred as initial conditions for training performance models of other pump types. The test results show that neural network models pre-trained with transfer learning achieve faster prediction speeds and lower error rates. Transfer learning also demonstrates strong adaptability to characteristic curve data from various pump categories. Under varying volumes of target data, prediction accuracy improves significantly. Notably, when data are limited, the transfer learning approach achieves a prediction error of 5.2%, compared to 48.1% for direct deep learning modeling. Moreover, the proposed method effectively reduces prediction range beyond the scope of the original data.

ProcessesVol. 13(6)
Jiangsu University (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 14%
Hydraulic and Pneumatic Systems
2.14
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