Tapered Tiles Modulate Flexibility in Segmented Armadillo-Inspired Armor

Biological segmented armors integrate mineralized tiles with soft tissues, forming a structure that is both puncture resistant and flexible. In the 9-banded armadillo Dasypus novemcinctus, scapular and pelvic buckler osteoderm tiles are hexagonally shaped, tapering from the superficial face down to the deep face. Each osteoderm is embedded in the dermis and adjacent osteoderms are connected to one another via connective Sharpey's fibers. Our study hierarchically investigated the relationship between armor geometry, connective fibers, and soft supporting layers during flexion. We used micro-CT scans to inform the design of simplified 3D-printed buckler osteoderm models with 3 taper angles, 2 types of connective layers of different compliances (elastic and rigid), and one soft silicone rubber layer. Resistance to bending for 18 model combinations were tested using a 3-point bend test. We found that tapered tiles form a "sweet spot" between flexibility and rigidity. Tapered geometry decreased the stiffness of the system, while models without tapers greatly increased the stiffness via increased tile interactions. The stiff fabric set a limit for bending, regardless of taper type, and there was no additive effect when combining stiff and elastic fabrics. The silicone rubber increased the flexural stiffness of the model and helped to redistribute forces. This study further demonstrates that armadillo armor is complex and relies on hard-soft interfaces to resist bending and to translocate damaging forces. When creating bio-inspired models, it is imperative to take biological complexity into account, yet test the system hierarchically to better predict the role of the geometry as well as the material (hard and soft elements).