Environmental and techno-economic analyses of oxygen blast furnace systems integrated with carbon capture and utilization strategy

For mitigating net CO 2 emissions of the oxygen blast furnace (OBF) system, the top gas recycling by connecting a Monoethanolamine (MEA)-based CO 2 capture process as Scenario 1 (OBF + CC) and a carbon capture and utilization (CCU) process as Scenario 2 (OBF + CCU) is proposed. Scenario 2 utilizes a Triethylene glycol (TEG) physical absorption process for producing an industrial-grade 99.999 % purity liquid CO 2 product. Carbon tracking in Aspen Plus indicates that Scenario 2 achieves significantly lower CO 2 emissions with 4.1 kg CO 2 /tHM than Scenario 1 with 770 kg CO 2 /tHM. To synergize Aspen Plus® modeling and environmental impact assessment using SimaPro®, Scenario 2 has a lower impact on eutrophication potential, acidification potential, water depletion, and fossil resource depletion as compared to Scenario 1. Techno-economic analysis of Scenario 2 indicates that the liquid CO 2 product generates a potential profit of 973.95 USD/tHM, which fully offsets the CO 2 production cost of 378.33 USD/tHM in the CCU process. • The process integration of OBF, MEA-based CO 2 capture, and TEG physical absorption is presented. • The environmental impact assessment of OBF + CCU system indicates CO 2 emissions with 4.1 kg CO 2 /tHM. • The techno-economic analysis of OBF + CCU system shows the revenue with 973.95 USD/tHM.

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Publication Details

Journal
Fuel Processing Technology
Published
2025-05-27
DOI
https://doi.org/10.1016/j.fuproc.2025.108238
Citations
5
Primary Topic
Iron and Steelmaking Processes
Type
article
Field-Weighted Citation Impact
3.57
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article

Environmental and techno-economic analyses of oxygen blast furnace systems integrated with carbon capture and utilization strategy

Jia-Shyan Shiau, Hafiz M. Irfan, Wei Wu, Bo-Jhih Lin et al.
5 citations
Fuel Processing Technology
Iron and Steelmaking Processes
3.57
article

Environmental and techno-economic analyses of oxygen blast furnace systems integrated with carbon capture and utilization strategy

Jia-Shyan Shiau, Hafiz M. Irfan, Wei Wu, Bo-Jhih Lin, C.L. Yang
article en
5 citations

Abstract

For mitigating net CO 2 emissions of the oxygen blast furnace (OBF) system, the top gas recycling by connecting a Monoethanolamine (MEA)-based CO 2 capture process as Scenario 1 (OBF + CC) and a carbon capture and utilization (CCU) process as Scenario 2 (OBF + CCU) is proposed. Scenario 2 utilizes a Triethylene glycol (TEG) physical absorption process for producing an industrial-grade 99.999 % purity liquid CO 2 product. Carbon tracking in Aspen Plus indicates that Scenario 2 achieves significantly lower CO 2 emissions with 4.1 kg CO 2 /tHM than Scenario 1 with 770 kg CO 2 /tHM. To synergize Aspen Plus® modeling and environmental impact assessment using SimaPro®, Scenario 2 has a lower impact on eutrophication potential, acidification potential, water depletion, and fossil resource depletion as compared to Scenario 1. Techno-economic analysis of Scenario 2 indicates that the liquid CO 2 product generates a potential profit of 973.95 USD/tHM, which fully offsets the CO 2 production cost of 378.33 USD/tHM in the CCU process. • The process integration of OBF, MEA-based CO 2 capture, and TEG physical absorption is presented. • The environmental impact assessment of OBF + CCU system indicates CO 2 emissions with 4.1 kg CO 2 /tHM. • The techno-economic analysis of OBF + CCU system shows the revenue with 973.95 USD/tHM.

Fuel Processing TechnologyVol. 274
National Cheng Kung University (TW), China Steel (Taiwan) (TW)
Responsible consumption and production
Openalex Percentile: Top 7%
Iron and Steelmaking Processes
3.57
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Environmental and techno-economic analyses of oxygen blast furnace systems integrated with carbon capture and utilization strategy — Jia-Shyan Shiau, Hafiz M. Irfan, et al. · Fuel Processing Technology (2025) | TGRS Research Map | TGRS