FEA and Experimental Investigation of Sandwich Composite Material Made by Aluminium Composite with Nylon

Aluminium and nylon composite panels are advanced materials combining the lightweight and corrosion-resistant properties of aluminium with the high strength and flexibility of nylon. These composites are increasingly used in aerospace, automotive, and construction industries due to their excellent mechanical properties, durability, and cost-effectiveness. This report explores the fabrication methodology, mechanical performance, and potential applications of aluminium-nylon composite panels. The study highlights the bonding techniques, material characterization, and comparative advantages over traditional materials. The findings suggest that aluminium-nylon composites offer superior strength-to-weight ratios and enhanced fatigue resistance, making them suitable for high-performance applications. FEA results are analyzed for deformation and equivalent stress, static stress test conducted, and experimental test also conducted