Dynamic Assembly Line Supervision Using PLC, SCADA, and IoT Technologies

In this study, we present the design and implementation of an automated dynamic assembly line to enhance productivity, reduce downtime, and improve the quality of assembly processes by integrating multiple advanced automation technologies. This study aims to demonstrate the feasibility of automating industrial assembly lines, significantly improving operational efficiency and product quality. This setup links the PLC, HMI, SCADA system, and Raspberry Pi to the remote view. The chat among these parts occurs using the OPC UA and MQTT rules employing KepServerEX and Node-RED. In this manner, the plan can ensure easy data sharing, which helps in real-time monitoring and management. A test and check were conducted to confirm how well the system works in collecting information, handling it, and providing remote access to mobile devices.

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Publication Details

Published
2025-05-15
DOI
https://doi.org/10.1109/iraset64571.2025.11008121
Primary Topic
Advanced Manufacturing and Logistics Optimization
Type
article
Field-Weighted Citation Impact
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article

Dynamic Assembly Line Supervision Using PLC, SCADA, and IoT Technologies

Mohammed Hicham Zaggaf, El Ayachi Chater, Abdelmajid Bybi, Fatima Mokhliss
Advanced Manufacturing and Logistics Optimization
article

Dynamic Assembly Line Supervision Using PLC, SCADA, and IoT Technologies

Mohammed Hicham Zaggaf, El Ayachi Chater, Abdelmajid Bybi, Fatima Mokhliss
article en

Abstract

In this study, we present the design and implementation of an automated dynamic assembly line to enhance productivity, reduce downtime, and improve the quality of assembly processes by integrating multiple advanced automation technologies. This study aims to demonstrate the feasibility of automating industrial assembly lines, significantly improving operational efficiency and product quality. This setup links the PLC, HMI, SCADA system, and Raspberry Pi to the remote view. The chat among these parts occurs using the OPC UA and MQTT rules employing KepServerEX and Node-RED. In this manner, the plan can ensure easy data sharing, which helps in real-time monitoring and management. A test and check were conducted to confirm how well the system works in collecting information, handling it, and providing remote access to mobile devices.

Mohammed V University (MA), École Normale Supérieure de l'Enseignement Technique de Mohammedia (MA), Université Hassan II Mohammedia (MA)
Openalex Percentile: Top 84%
Advanced Manufacturing and Logistics Optimization
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