Thermal performance analysis of a heat exchanger with a novel turbulator insert by using machine learning method

A novel turbulence promoter comprising a V-shaped perforated rectangular winglet vortex generator integrated with a circular ring is introduced. The investigation delves into the heat transfer enhancement and pressure loss associated with its insertion within a tube, utilizing the artificial neural network approach, particularly the Multi-Layer Perceptron (MLP), for regression analysis. The outcomes are embodied in the Nusselt number ratio ( ), friction coefficient ratio ( ), and thermal enhancement factor (TEF). The findings underscore that the proposed turbulence promoter adeptly generates mixing vortices in the fluid flow, thereby enhancing heat transfer, with a maximum heat transfer enhancement of 3.9 times, and the optimal TEF value is 1.4. To evaluate the performance of the predictions, various metrics are employed, including the Regression Coefficient (R 2 ), Mean Squared Error, Mean Absolute Error, and Root Mean Squared Error, for each output variable. Furthermore, the MLP model emerges as a highly efficient tool for estimating the , , and TEF of the targeted heat exchanger, where the R 2 value of is 0.9821, is 0.9967, and TEF is 0.9370.

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Publication Details

Journal
Case Studies in Thermal Engineering
Published
2025-05-26
DOI
https://doi.org/10.1016/j.csite.2025.106412
Citations
4
Primary Topic
Heat Transfer Mechanisms
Type
article
Field-Weighted Citation Impact
2.85

Funders

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article

Thermal performance analysis of a heat exchanger with a novel turbulator insert by using machine learning method

Ting Fu, Kai Liu, Chenzhe Li, Liangcai Zeng et al.
4 citations
Case Studies in Thermal Engineering
Heat Transfer Mechanisms
2.85
article

Thermal performance analysis of a heat exchanger with a novel turbulator insert by using machine learning method

Ting Fu, Kai Liu, Chenzhe Li, Liangcai Zeng, Jiangbo Wang
article en
4 citations

Abstract

A novel turbulence promoter comprising a V-shaped perforated rectangular winglet vortex generator integrated with a circular ring is introduced. The investigation delves into the heat transfer enhancement and pressure loss associated with its insertion within a tube, utilizing the artificial neural network approach, particularly the Multi-Layer Perceptron (MLP), for regression analysis. The outcomes are embodied in the Nusselt number ratio ( ), friction coefficient ratio ( ), and thermal enhancement factor (TEF). The findings underscore that the proposed turbulence promoter adeptly generates mixing vortices in the fluid flow, thereby enhancing heat transfer, with a maximum heat transfer enhancement of 3.9 times, and the optimal TEF value is 1.4. To evaluate the performance of the predictions, various metrics are employed, including the Regression Coefficient (R 2 ), Mean Squared Error, Mean Absolute Error, and Root Mean Squared Error, for each output variable. Furthermore, the MLP model emerges as a highly efficient tool for estimating the , , and TEF of the targeted heat exchanger, where the R 2 value of is 0.9821, is 0.9967, and TEF is 0.9370.

Case Studies in Thermal EngineeringVol. 72
Wuhan Polytechnic University (CN), Wuhan University of Science and Technology (CN)
Hubei Provincial Department of Education, National Natural Science Foundation of China, Natural Science Foundation of Hubei Province
Affordable and clean energy
Openalex Percentile: Top 10%
Heat Transfer Mechanisms
2.85
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Thermal performance analysis of a heat exchanger with a novel turbulator insert by using machine learning method — Ting Fu, Kai Liu, et al. · Case Studies in Thermal Engineering (2025) | TGRS Research Map | TGRS