Kinetic Study on the Carbothermic Reduction from Hematite to Magnetite in Mineral Tailings

The objective of the present work was to investigate a possible processing route for a currently discarded material, niobium mineral tailings containing rare earth elements, from the largest niobium producer worldwide (CBMM), for use as a raw material for valuable products such as ferroniobium and rare earth concentrate. A study was conducted on the kinetics of the carbothermic reduction from hematite to magnetite (magnetizing roasting). Thermogravimetric tests performed in duplicate or triplicate were conducted at three different temperatures (700 °C, 800 °C and 900 °C) for 1 h with two times the stoichiometric quantity of the reductant (charcoal). Scanning electron microscopy (SEM) and X-ray diffraction (XRD) showed small amounts of magnetite in the samples reduced at 700 °C and 800 °C. At 900 °C, in accordance with the XRD analysis (Rietveld), almost all hematite was reduced to magnetite. The kinetic model that showed the best fitting was the Ginstling–Brounshtein model. The apparent activation energy was evaluated to be 206 kJ/mol, which is similar to the values reported in the literature for the activation energy of the Boudouard reaction.