Ampere-level co-electrosynthesis of formate from CO2 reduction paired with formaldehyde dehydrogenation reactions

Current catalysts face challenges with low formate selectivity at high current densities during the CO<sub>2</sub> electroreduction. Here, we showcase a versatile strategy to enhance the formate production on p-block metal-based catalysts by incorporating noble metal atoms on their surface, refining oxygen affinity, and tuning adsorption of the critical oxygen-bound *OCHO intermediate. The formate yield is observed to afford a volcano-like dependence on the *OCHO binding strength across a series of modified catalysts. The rhodium-dispersed indium oxide (Rh/In<sub>2</sub>O<sub>3</sub>) catalyst exhibits impressive performances, achieving Faradaic efficiencies (FEs) of formate exceeding 90% across a broad current density range of 0.20 to 1.21 A cm<sup>-2</sup>. In situ Raman spectroscopy and theoretical calculations reveal that the oxophilic Rh site facilitates *OCHO formation by optimizing its adsorption energy, placing Rh/In<sub>2</sub>O<sub>3</sub> near the volcano-shaped apex. A bipolar electrosynthesis system, coupling the CO<sub>2</sub> reduction at the cathode with the formaldehyde oxidative dehydrogenation at the anode, further boosts the FE of formate to nearly 190% with pure hydrogen generation under an ampere-level current density and a low cell voltage of 2.5 V in a membrane electrode assembly cell.

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Publication Details

Journal
Nature Communications
Published
2025-05-24
DOI
https://doi.org/10.1038/s41467-025-60008-9
Citations
27
Primary Topic
CO2 Reduction Techniques and Catalysts
Type
article
Field-Weighted Citation Impact
9.81

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article

Ampere-level co-electrosynthesis of formate from CO2 reduction paired with formaldehyde dehydrogenation reactions

Xiang Lyu, Zhengyuan Li, Shize Yang, Vamsi Krishna Reddy Kondapalli et al.
27 citations
Nature Communications
CO2 Reduction Techniques and Catalysts
9.81
article

Ampere-level co-electrosynthesis of formate from CO2 reduction paired with formaldehyde dehydrogenation reactions

Xiang Lyu, Zhengyuan Li, Shize Yang, Vamsi Krishna Reddy Kondapalli, Juan D. Jiménez, Pulickel Madhavapanicker Ajayan, Sanjaya D. Senanayake, Soumyabrata Roy, Anatoly I. Frenkel, Vesselin Shanov, Yujie Sun, Thomas P. Senftle, Jingjie Wu, Shuting Xiang, Alexey Serov, Peng Wang, Guan‐Qun Han, Jianlin Li, Ruizhi Li
article en
27 citations

Abstract

Current catalysts face challenges with low formate selectivity at high current densities during the CO<sub>2</sub> electroreduction. Here, we showcase a versatile strategy to enhance the formate production on p-block metal-based catalysts by incorporating noble metal atoms on their surface, refining oxygen affinity, and tuning adsorption of the critical oxygen-bound *OCHO intermediate. The formate yield is observed to afford a volcano-like dependence on the *OCHO binding strength across a series of modified catalysts. The rhodium-dispersed indium oxide (Rh/In<sub>2</sub>O<sub>3</sub>) catalyst exhibits impressive performances, achieving Faradaic efficiencies (FEs) of formate exceeding 90% across a broad current density range of 0.20 to 1.21 A cm<sup>-2</sup>. In situ Raman spectroscopy and theoretical calculations reveal that the oxophilic Rh site facilitates *OCHO formation by optimizing its adsorption energy, placing Rh/In<sub>2</sub>O<sub>3</sub> near the volcano-shaped apex. A bipolar electrosynthesis system, coupling the CO<sub>2</sub> reduction at the cathode with the formaldehyde oxidative dehydrogenation at the anode, further boosts the FE of formate to nearly 190% with pure hydrogen generation under an ampere-level current density and a low cell voltage of 2.5 V in a membrane electrode assembly cell.

Nature CommunicationsVol. 16(1)
Argonne National Laboratory (US), Oak Ridge National Laboratory (US), Brookhaven National Laboratory (US), Arizona State University (US), Stony Brook University (US), University of Cincinnati (US), Rice University (US), Indian Institute of Technology Kanpur (IN)
Office of Science, Office of Energy Efficiency and Renewable Energy, Division of Chemical, Bioengineering, Environmental, and Transport Systems, Division of Chemistry
Clean water and sanitation
Openalex Percentile: Top 1%
CO2 Reduction Techniques and Catalysts
9.81
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