Digitalizing Trust: Advancing Standardization and Traceability in NDE Workflows under NDE 4.0
The Non-Destructive Testing (NDT) industry is expected to grow from $16.4 billion in 2024 to $35.4 billion by 2032, driven by increasing demands in infrastructure, energy, and manufacturing. Despite this, the industry remains constrained by fragmented data management, manual inspection reporting, and disjointed workflows across procurement, certification, and talent development. This article highlights the need for digital transformation in NDE workflows aligned with Industry 4.0 principles. A review of industry reports and stakeholder surveys reveals critical inefficiencies: 70% of firms experience procurement delays, 60% report certification inconsistencies, and 52% of job seekers face mismatches between skills and job roles. A key issue stems from the variability in inspection reports—shaped by inspector subjectivity, device dependence, and inconsistent data capture—which hinders traceability and audit readiness. This research advocates for the adoption of a unified, digital framework that addresses these inefficiencies through standardized inspection templates, cloud-based data traceability, and AI-powered credential validation. Compliance with global standards such as ISO 17020 and ASME Section V is emphasized. The framework promotes the use of QR codes for immutable report verification, APIs for interoperability between systems, and AI-based tools for structured CV building and role matching. Furthermore, collaboration with regulatory bodies and targeted training programs are essential to drive adoption and consistency in practice. By embedding digital infrastructure into core NDE processes, the industry can significantly improve operational efficiency, minimize errors, and enable intelligent decision-making.
Authors
- K. V. Balasubramanian
- Sanjay Tiwari (ORCID: https://orcid.org/0000-0002-3804-3300)
Publication Details
- Published
- 2025-05-23
- DOI
- https://doi.org/10.58286/31289
- Primary Topic
- Digital Transformation in Industry
- Type
- article
- Field-Weighted Citation Impact
- 0.00