Lithium-Ion Battery Thermal Runaway Suppression Using Water Spray Cooling

Despite the commercial success of lithium-ion batteries (LIBs), the risk of thermal runaway, which can lead to dangerous fires, has become more concerning as LIB usage increases. Research has focused on understanding the causes of thermal runaway and how to prevent or detect it. Additionally, novel thermal runaway-resistant materials are being researched, as are different methods of constructing LIBs that better isolate thermal runaway and prevent it from propagating. However, field firefighters are using hundreds of thousands of liters of water to control large runaway thermal emergencies, highlighting the need to merge research with practical observations. To study battery fire, this study utilized a temperature abuse method to increase LIB temperature and investigated whether thermal runaway can be suppressed by applying external cooling during heating. The batteries used were pouch-type ones and subjected to high states of charge (SOC), which primed the thermal runaway during battery temperature increase. A water spray method was then devised and tested to reduce battery temperature. Results showed that, without cooling, a thermal runaway fire occurred every time during the thermal abuse. However, external cooling successfully prevented thermal runaway. This observation shows that using water as a temperature reducer is more effective than using it as a fire suppressant, which can substantially improve battery performance and increase public safety.

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Publication Details

Journal
Energies
Published
2025-05-23
DOI
https://doi.org/10.3390/en18112709
Citations
6
Primary Topic
Advanced Battery Technologies Research
Type
article
Field-Weighted Citation Impact
4.10

Funders

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article

Lithium-Ion Battery Thermal Runaway Suppression Using Water Spray Cooling

John Sherman, Eric Huhn, Nicole Braxtan, Soroush Roghani et al.
6 citations
Energies
Advanced Battery Technologies Research
4.10
article

Lithium-Ion Battery Thermal Runaway Suppression Using Water Spray Cooling

John Sherman, Eric Huhn, Nicole Braxtan, Soroush Roghani, Shen-En Chen, Tiefu Zhao, Anthony Bombik, Lin Ma
article en
6 citations

Abstract

Despite the commercial success of lithium-ion batteries (LIBs), the risk of thermal runaway, which can lead to dangerous fires, has become more concerning as LIB usage increases. Research has focused on understanding the causes of thermal runaway and how to prevent or detect it. Additionally, novel thermal runaway-resistant materials are being researched, as are different methods of constructing LIBs that better isolate thermal runaway and prevent it from propagating. However, field firefighters are using hundreds of thousands of liters of water to control large runaway thermal emergencies, highlighting the need to merge research with practical observations. To study battery fire, this study utilized a temperature abuse method to increase LIB temperature and investigated whether thermal runaway can be suppressed by applying external cooling during heating. The batteries used were pouch-type ones and subjected to high states of charge (SOC), which primed the thermal runaway during battery temperature increase. A water spray method was then devised and tested to reduce battery temperature. Results showed that, without cooling, a thermal runaway fire occurred every time during the thermal abuse. However, external cooling successfully prevented thermal runaway. This observation shows that using water as a temperature reducer is more effective than using it as a fire suppressant, which can substantially improve battery performance and increase public safety.

EnergiesVol. 18(11)
University of North Carolina at Charlotte (US), Lee College (US)
U.S. Department of Transportation, Federal Railroad Administration
Openalex Percentile: Top 6%
Advanced Battery Technologies Research
4.10
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