Prepared of Titanate as Pb (II) Adsorbent from SCR Waste Catalyst by Sub-Molten Salt Method: A Sustainable Strategy for Hazardous Waste Recycling and Heavy Metal Remediation

To address the disposal challenges of waste SCR catalysts and the urgent need for sustainable solutions in heavy metal pollution control, this study proposes a green resource utilization strategy based on the sub-molten salt method to convert waste SCR catalysts into highly efficient lead ion adsorbents. Titanate-based adsorbent materials with a loose porous structure were successfully prepared by optimizing the process parameters (reaction temperature of 160 °C, NaOH concentration of 70%, and reaction time of 2 h). The experiments showed that the adsorption efficiency was as high as 99.65% and the maximum adsorption capacity was 76.08 mg/g under ambient conditions (adsorbent dosage of 1.2 g/L, initial Pb(II) concentration of 100 mg/L, contact time of 60 min, and pH = 4). Kinetic analysis showed that the quasi-second-order kinetic model (R2 = 0.9985) could better describe the adsorption process, indicating chemisorption as the dominant mechanism. Characterization analysis confirmed that subsequent to the adsorption process, Pb3(CO3)2(OH)2 formed on the surface of the adsorbent material is the adsorption product of Pb(II) and C-O through ion exchange and surface complexation. This study transforms waste SCR catalysts into sustainable titanate adsorbents through a low-energy green process, providing an eco-efficient solution for heavy metal wastewater treatment while aligning with circular economy principles and sustainable industrial practices.