The Influence of Interface Morphology on the Mechanical Properties of Binary Laminated Metal Composites Fabricated by Hierarchical Roll-Bonding

The interface morphology plays an important role in the mechanical properties of laminated metal composites (LMCs). In this study, binary LMCs with different crystallographic characteristics, namely Fe/Al (BCC/FCC), Ni/Al (FCC/FCC), and Mg/Al (HCP/FCC), were fabricated through the hierarchical roll-bonding process. The influence of interface morphology on the mechanical properties of the binary LMCs was investigated systematically. The results show that the strength–hardness coefficient (R) decreases with increasing interface morphology factor (α) for the LMCs, indicating that the strengthening effect of LMCs decreases with increased curvature of the interface. The experimental results reveal that α increases with the increase in rolling deformation (thickness reduction) for the LMCs, which is consistent with the finite element simulation results. The dependence of mechanical properties on interface morphology is mainly related to the microstructural inhomogeneity caused by localized deformation in the harder layer, including the formation of shear bands and variations in grain morphology, size, and orientation, which can lead to stress concentration in the necking zone.